PlantPAx Distributed Control Sys : simplebooklet.com

2 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021PlantPAx Distributed Control System Selection GuideThe PlantPAx® system provides a modern approach to distributed control. The system shares common technology (Integrated Architecture® system) with all other automation disciplines in the plant. This approach creates a seamless information flow across the plant for optimization opportunities and enables a Connected Enterprise. Our scalable platform provides you with the flexibility to implement a system appropriate for your application.What’s InsideThis revision of the PlantPAx Selection Guide updates system rules to support the latest characterized products.Additional ResourcesThese documents contain additional information concerning related products from Rockwell Automation.Topic PagePlantPAx topology updates for System Release 5.0 12ControlLogix® and CompactLogix™ process controllers 35Online addition of module and connection types 39Overview of analytics options 47Resource DescriptionSystem CorePlantPAx Distributed Control System Configuration and Implementation User Manual,publication PROCES-UM100Provides procedures to configure infrastructure components for yourPlantPAx system.Rockwell Automation Library of Process Objects, publication PROCES-RM200Provides information on how to use the Process library, including the PlantPAx Instructions and display elements.PlantPAx Hardware Specifications and Certifications, publication PROCES-SR027Provides information on PlantPAx system hardware specifications and certifications.Process Automation System Training Curriculum, publication PROCES-CA001 Describes the courses that are available for a better understanding of thePlantPAx system.http://www.rockwellautomation.com/solutions/process Provides general information about Rockwell Automation process capabilities. From the menu bar, select Support> Modernization Support for DCS migration information.http://www.migratemyprocess.com/webinarsFeatures prerecorded webinars on the DCS migration program and capabilities for process customers. Product Compatibility and Download Center athttps://compatibility.rockwellautomation.com/Pages/home.aspxWebsite helps you find product-related downloads including firmware, release notes, associated software, drivers, tools, and utilities.InfrastructurePlantPAx Template User Manual, publication 9528-UM001 Describes the catalog numbers and details for using virtual image templates to configure virtual machines.Stratix Ethernet Device Specifications Technical Data, publication 1783-TD001 Contains product specifications, certifications, and catalog numbers for Ethernet switch devices.Converged Plantwide Ethernet (CPwE) Design and Implementation Guide,publication ENET-TD001Provides information on Ethernet security and firewalls.Product Compatibility and Download Center athttps://compatibility.rockwellautomation.com/Pages/home.aspxWebsite helps you find product-related downloads including firmware, release notes, associated software, drivers, tools, and utilities.Field Device IntegrationIntegrate E+H Instruments in a PlantPAx System Integration Document,publication PROCES-SG003Provides pre-engineered, pre-tested, supported, and maintained integrated solutions for plant-wide diagnostics and lifecycle management.http://www.endress.com Products from Endress+Hauser.Encompass™ partnersProvides information on connected cabling systems and infrastructure management from Encompass™ partners.

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 3Select a PlantPAx SystemWelcome and thank you for choosing the PlantPAx Distributed Control System. The PlantPAx system is an integrated control and information solution that provides plantwide optimization for a wide range of industries. This single-platform system is built on open industry standards to help support the seamless integration of system components, and to provide connectivity to high-level business systems.Scalable ArchitecturesSystem Infrastructure• Traditional infrastructure• Virtual infrastructure• VMware requirements•Network topologies• Ethernet switchesServers and Workstations•PASS servers• Engineering workstations•Operator workstations• Independent workstations•Application servers• Domain controllersControllers, Field Networks, and I/O•Simplex controllers•Redundant controllers• Skid-based controllers•I/O products•Process network I/O• Motor Control devicesApplication-Specific Options•Analytics• Process Safety Systems

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 4A PlantPAx system consists of these system elements.Table 1 - System Element DescriptionsSystem Element DescriptionProcess Automation System Server (PASS) The PASS is a required system element that can host displays, alarms, and data connections to controllers. Multiple PASS servers can be used to provide additional system capacity or to create logical segregation of application content that is based on the process.For smaller systems, the PASS - C (consolidated PASS server) supports functions that otherwise would be hosted on application servers.Operator workstation (OWS) and Application server (AppServ-OWS)The OWS and AppServ-OWS provides an interactive graphical interface to monitor and control the process. The AppServ-OWS uses Microsoft® Remote Desktop Services (RDS) technology to serve multiple instances of the OWS as thin clients from one server. The technology provides for FactoryTalk® View SE thin clients that run applications and process data on a remote computer.Engineering workstation (EWS) and Application server (AppServ-EWS)The EWS and AppServ-EWS provides a central location for configuring the system and monitoring/maintaining system operation. The AppServ-EWS uses Microsoft Remote Desktop Services (RDS) technology to serve multiple instances of the EWS as thin clients from one server. The technology provides for FactoryTalk View SE thin clients that run applications and process data on a remote computer.AppServ-Asset management The asset management server acts as a centralized tool for managing automation-related asset information (both Rockwell Automation and third-party assets). The asset management application server includes capabilities for asset inventory, source control, audits, change notifications, reporting, and security.AppServ-Batch The batch application server provides comprehensive batch management, including unit supervision, recipe management, process management, and material management. The batch application server can be linked with visualization elements on the OWS and configuration clients on the EWS.AppServ-Info (Historian, VantagePoint®, SQL) Data management storage can include a Historian or SQL server. There are three different types of AppServ-Info servers depending on the function that is being provided: FactoryTalk® Historian software, FactoryTalk® VantagePoint® software, and the SQL server.Controllers The ControlLogix and CompactLogix controllers support continuous process and batch applications. These controllers also support discrete and motion applications.Independent workstation (IndWS) The independent workstation acts as a PASS, EWS, and OWS for single-station systems(independent class).Domain controller A domain controller is a server that manages security authentication requests within the Windows® server domain. PlantPAx uses a domain controller to store user account information, authenticate users, and enforce security policies.

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 5Scalable ArchitecturesRockwell Automation characterizes the PlantPAx system that is based on its size or architecture class. A ‘characterized’ (system-tested) classification yields system performance data and recommended hardware and software configurations. The classes of PlantPAx architecture offer system scalability while organizing Integrated Architecture® products consistent with process industry expectations.The architecture classes include the following:Consideration Skid or Station Architecture(small < 2000 I/O)Distributed ArchitecturePASS-C(small < 2000 I/O)Distributed ArchitectureSingle or Multiple PASS(medium= 2,000…10,000 I/O)Distributed ArchitectureSingle or Multiple PASS(large = 10,000+ I/O)FactoryTalk® Directory Place FactoryTalk Directory on the stationPlace FactoryTalk Directory on the PASS-CPlace FactoryTalk Directory on its own PASSPlace FactoryTalk Directory on its own PASSPASS Single station serves as PASS and OWS in an independent workstation.One PASS-C that includes:• FactoryTalk Directory server•HMI server• Data server• Alarm and Event server•EWS / OWS The PASS-C supports functions thatwould otherwise be hosted on separate application servers. The PASS-C single computer also hosts:•FactoryTalk Historian• AppServ-Asset Management• AppServ-VantagePoint• AppServ-Info (SQL)One PASS that includes:•HMI server• Data server (as many as 2 per PASS)• Alarm and Event serverAdditional PASS, as needed (as many as 10 servers or redundant server pairs).One PASS that includes:•HMI server• Data server (as many as 2 per PASS)• Alarm and Event serverAdditional PASS as needed (as many as 10 servers or redundant server pairs)EWS 1 EWS required; provided separately Included within PASS-C image • 1 EWS required• Can have as many as 5 EWS that are active and in use• Additional AppServ-EWS as needed•1 EWS required• Can have as many as 5 EWS that are active and in use• Additional AppServ-EWS as neededOWS (clients) Provided separately via independent workstationMaximum 10 OWS clients • Can have as many as 120 OWS clients• Additional AppServ-OWS as needed• Can have as many as 120 OWS clients• Additional AppServ-OWS as neededController 1…5 CompactLogix or ControlLogix 1…5 CompactLogix or ControlLogix ControlLogix ArchitectureActual count varies depending on application requirements. There is no hard limit to the number of controllers. The number of controllers that can be supported per PASS (data server) depends on controller selection, controller load, and number of OWS.Application Servers Not applicable• In-chassis historian and in-controller batch are available.• Can be integrated into a distributed architecture.Included within PASS-C image • AppServ-Batch as needed• AppServ-Info (FactoryTalk Historian or FactoryTalk VantagePoint®) as needed• AppServ-Batch as needed• AppServ-Info (FactoryTalkHistorian or FactoryTalkVantagePoint) as neededScalableDistributed Architecture - Single to Multiple PASS ServersSkid/ Station ArchitectureDistributed Architecture - Single PASS Server

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6 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Select a PlantPAx System PlantPAx System EstimatorRockwell Automation offers the PlantPAx System Estimator tool as part of the Integrated Architecture® Builder software. The System Estimator tool lets you define your PlantPAx system and verifies that your architecture and system elements are sized properly.The System Estimator tool provides helps you select system elements and size the system. The sizing guidelines are based on the rules and recommendations from PlantPAx system characterization to achieve known performance and reliability.The following items are created based on your inputs:• Supervisory Ethernet network with all servers, operator, and engineering workstations and controller chassis• List of required software catalog numbers• List of network components per subsytem• List of controllers, I/O, and process devicesAfter selecting the system elements as defined in this guide, use the PlantPAx System Estimator tool to modify their properties. You can then create a bill of materials (BOM) with the Integrated Architecture Builder software. The BOM includes controllers, I/O, networks, drives, devices, and software products that comprise your Distributed Control System.To access the Integrated Architecture Builder software to use the PlantPAx System Estimator tool, download the Product Selection Toolbox™.AppServ-Asset Not applicable. If attached to a PlantPAx DCS, make sure FactoryTalk® AssetCentre can access the skid assetsIncluded within PASS-C image AppServ-Asset (FactoryTalk AssetCentre) is requiredAppServ-Asset (FactoryTalk AssetCentre) is requiredAppServ-Info (SQL) Not applicableIf attached to a PlantPAx DCS, make sure FactoryTalk AssetCentre can access the skid assetsIncluded within PASS-C image Place the AppServ-Info (SQL) on its own computerPlace the AppServ-Info (SQL) on its own computerRecommended Compute Platform• VersaView® 6181 or similar compact personal computer• Stratus zTC 100i• Traditional physical infrastructure hardware• Stratus zTC 110i- Virtual• VersaVirtual™ 2000 Appliance • E-2000 or E-3000 Industrial Data Center• VersaVirtual 2000 Appliance• E-2000 or E-3000 Industrial Data CenterConsideration Skid or Station Architecture(small < 2000 I/O)Distributed ArchitecturePASS-C(small < 2000 I/O)Distributed ArchitectureSingle or Multiple PASS(medium= 2,000…10,000 I/O)Distributed ArchitectureSingle or Multiple PASS(large = 10,000+ I/O)

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 7Select a PlantPAx System Software Release InformationPerformance guidelines are based on the use of the software versions listed. For new PlantPAx systems, we recommend that you use these versions of software.• Studio 5000 Logix Designer® application, version 33• Studio 5000® Application Code Manager, version 4• FactoryTalk® View software, version 12• FactoryTalk® Batch software, version 14• FactoryTalk AssetCentre software, version 10• FactoryTalk VantagePoint software, version 8• FactoryTalk Historian software, version 7For the latest compatible software information, see the Product Compatibility and Download Center.PlantPAx System IDThe PlantPAx System ID is a unique identifier that helps simplify the management of your system over its lifecycle. The System ID creates a record of the installed products in your system and provides a dashboard that shows the hardware lifecycle status, notifications of updates and patches, and compatibility information. Use this information to:• Plan spare and replacement parts to better size inventory• Define the boundaries of the system• Plan when and where to implement system upgrades Your System Integrator uses the Asset Inventory Agent within a FactoryTalk AssetCentre project to generate a system inventory file. Before delivering your system, your System Integrator registers your System ID with Rockwell Automation and provides you directions on how to access your MyEquipment portal. The System ID is only available if you purchase a PlantPAx PASS Bundle. The PlantPAx PASS Activation serial number is the System ID.

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 8PlantPAx PASS Large Bundle (Perpetual)This software bundle provides the core software for PlantPAx DCS systems. The PlantPAx System ID is integrated into the bundle. Additional assets can be added under recommended products. To support large systems, this bundle has an unlimited HMI server and asset management included.PlantPAx PASS Medium Bundle (Perpetual)This software bundle provides the core software for PlantPAx DCS systems. The PlantPAx System ID is integrated into the bundle. Additional assets can be added under recommended products. To support mid-sized systems, the HMI server is capable of supporting 250 displays and asset management is included. PlantPAx PASS Small BundleThis software bundle provides the core software for PlantPAx DCS systems. PlantPAx System ID is integrated into the bundle. Additional assets can be added under recommended products. To supporter smaller sized systems, the HMI server is capable of supporting 100 displays and asset management is included.Recommended ProductsPlantPAx Catalog Number Component Catalog Number Description Support Options9528M-PAXPASST119701-VWSS000PE FT View SE Server Unlimited8x5 Support24x7 SupportElectronic Media or Physical Media9515-FTACBASEPE AssetCentre Base Perpetual9515-FTACTIAENTP FT AssetCentre InventAgent 9528-PAXPASSPE PlantPAx PASS Activation (System ID)PlantPAx Catalog Number Component Catalog Number Description Support Options9528M-PAXPASST219701-VWSS250PE FT View SE Server 250 8x5 Support24x7 SupportElectronic Media or Physical Media9515-FTACBASEPE AssetCentre Base Perpetual9515-FTACTIAENTP FT AssetCentre InventAgent 9528-PAXPASSPE PlantPAx PASS Activation (System ID)PlantPAx Catalog Number Component Catalog Number Description Support Options9528M-PAXPASST319701-VWSS000PE FT View SE Server 1008x5 Support24x7 SupportElectronic Media or Physical Media9515-FTACBASEPE AssetCentre Base Perpetual9515-FTACTIAENTP FT AssetCentre InventAgent 9528-PAXPASSPE PlantPAx PASS Activation (System ID)8x5 Support 24x7 SupportCatalog Number Description Catalog Number Description9515M-FTACRT11 FactoryTalk AssetCentre 100 Assets Add On 9515M-FTACRT12 FactoryTalk AssetCentre 100 Assets Add On9515M-FTACRT101 FactoryTalk AssetCentre Disaster Recovery - Rockwell Automation 9515M-FTACRT102 FactoryTalk AssetCentre Disaster Recovery - Rockwell Automation 9518M-HSERT11 FactoryTalk Historian SE 1,000 Tag Add-On 9518M-HSERT12 FactoryTalk Historian SE 1,000 Tag Add-On9701M-VWSDRT11 FactoryTalk View SE Client 9701M-VWSDRT12 FactoryTalk View SE Client9701M-VWSDRT41 FactoryTalk SE Unlimited Redundant Server Option 9701M-VWSDRT42 FactoryTalk SE Unlimited Redundant Server Option9701M-VWSDRT51 FactoryTalk SE 250 Redundant Server Option 9701M-VWSDRT52 FactoryTalk SE 250 Redundant Server Option9701M-VWSDRT61 FactoryTalk SE 100 Redundant Server Option 9701M-VWSDRT62 FactoryTalk SE 100 Redundant Server Option

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 9System InfrastructureWhen building your system, you must decide whether your server and client workstations are in a virtual or traditional environment. Traditional, for our purposes, means one operating system (OS) that is natively on one computer. Virtual machines are hardware independent; not tied directly to a specific hardware or OS.Traditional InfrastructureIn a traditional infrastructure, each server and workstation is installed on its own physical machine. Software and hardware updates are performed on each server and workstation individually. In addition, there is a conventional relationship between switch ports and servers ports and a standard network management.Rockwell automation offers the following traditional templates. For all other system elements, you install your operating system and software directly on the physical computer.Virtual InfrastructureVirtualization breaks the dependency between operating system and physical hardware. Multiple virtual machines (VMs) can run different operating systems and applications from various locations on the same server. You can upgrade hardware without stopping your operation or replacing the operating system on the server or workstation system elements, thus reducing downtime and maintenance costs.A VM behaves exactly like a physical computer because the VM contains its own ‘virtual’ CPU, RAM, hard disk drive, and network interface card. The VM runs as an isolated guest OS installation.Table 2 - Installation Files on USB DevicesSystem Element Cat. No. DescriptionPASS - C (consolidated) 9528-PASSCENM USB device contains a bootable image to install a consolidated PASS on a physical machine. The PASS-C includes Historian, VantagePoint, Asset Management, OWS, and EWS. The end user is responsible for acquiring the appropriate Microsoft OS license for Server 2016. A Rockwell Automation license is required for software activation.OWS ISO 9528-OWSISOENM USB device contains a bootable image to install an operator workstation on a physical machine. The end user is responsible for acquiring the appropriate Microsoft OS license for Windows 10. A Rockwell Automation license is required for software activation.vSphere Management:vSphere Client(Desktop)Engineering:vSphere Client/Remote DesktopOffice:Remote Desktop(Tablet)Redundant SwitchesPhysical Hosts with ESXiStorage Array(Ethernet/Fiber Virtual Machines

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10 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021System Infrastructure Rockwell Automation offers virtual image templates as an option to deploy the PlantPAx distributed control system. The PlantPAx Virtual Image Templates deliver the core system elements as pre-configured, drop-in templates. For ease of operation and to help reduce cost, each single virtual image template can be reused.Table 3 - Virtual Infrastructure ComponentsModel Type DescriptionIndustrial Data Center• E-2000 supports 2 host servers• E-3000 supports 3 host serversThe Industrial Data Center (IDC) is a centralized hub for hosting virtual servers and workstations. The IDC pre-assembled unit includes on-site commissioning of your system by a Rockwell Automation representative.Each IDC is in a cabinet (19 in.) that includes host servers and the following:• Rockwell Automation support•1 management server• Software defined storage• VMware vSphere standard• VMware vCenter standard• Redundant server access switches• Virtual machine backup solutionOptional items:• Expands up to 10 physical servers• UPS or redundant UPS• Thin clientsFor purchase information, contact your local distributor or Rockwell Automation sales representative. Provide the representatives with a list of applications that you plan to deploy in an IDC.For more information, see the Industrial Data Center Product Profile, publication GSMN-PP001.VersaVirtual Appliance• VersaVirtual 1000 supports 1 host server• VersaVirtual 2000 supports 2 host serversThe VersaVirtual Appliance is a hyperconverged (compute, networking, and storage) appliance for entry-level virtualization in a managed environment. One server can run multiple operating systems. The appliance can support as many as 15 applications.Each application includes the host server(s) and the following:• Rockwell Automation support• Pre-engineered and configured virtualization software• 1 management server (VersaVirtual 2000 only)• Software defined storage (VersaVirtual 2000 only)• VMware vSphere standard• VMware vCenter foundation• 2x10G copper uplink portsFor more information, see VersaVirtual Appliance.Stratus ztC Edge•Stratus ztC Edge 110i• Stratus ztC Edge 100iztC Edge from Stratus brings the benefits of virtualization and fault-tolerant computing to the industrial edge. Rugged, hot-swappable nodes can deploy on DIN rails inside the control cabinet. Run a PASS-C and ThinManager® on the ztC Edge to form a solution-in-a-box for smaller locations.For purchase information, contact your distributor. For more information, see ztC Edge.Table 4 - Virtual Image Templates on USB DevicesVirtual Template Cat. No. DescriptionPASS 9528-PASSVTENM USB device contains the virtual image template for the PASS. The end user is responsible for acquiring the appropriate Microsoft OS license for Server 2016. All required Rockwell Automation software is pre-installed but not activated. EWS 9528-EWSVTENM USB device contains the virtual image template for the EWS. The end user is responsible for acquiring the appropriate Microsoft OS license for Windows 10. All required Rockwell Automation software is pre-installed but not activated.OWS 9528-OWSVTENM USB device contains the virtual image template for the OWS. The end use is responsible for acquiring the appropriate Microsoft OS license for Windows 10. All required Rockwell Automation software is pre-installed but not activated.AppServ-OWS, AppServ-EWS 9528-APPXWSENM USB device contains the virtual image template for AppServ-OWS and AppServ-EWS. The end user is responsible for acquiring the appropriate Microsoft OS license for Server 2016. All required Rockwell Automation software is pre-installed but not activated. You must purchase the appropriate Windows CAL from a Microsoft distributor.IMPORTANT: Each client needs an RDS CAL license.AppServ-Info (Historian) 9528-APPHISENM USB device contains the virtual image template for AppServ-Info (Historian). The end user is responsible for acquiring the appropriate Microsoft OS license for Server 2016. All required Rockwell Automation software is pre-installed but not activated.AppServ-Asset 9528-APPASMENM USB device contains the virtual image template for AppServ-Asset. The end user is responsible for acquiring the appropriate Microsoft OS license for Server 2016. All required Rockwell Automation software is pre-installed but not activated.

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 11System Infrastructure Each template USB device includes one OS system for each applicable type. If you are considering virtualization, we suggest that you visit the Rockwell Automation Industrial Networks website, athttps://www.rockwellautomation.com/en_NA/capabilities/industrial-networks/overview.page?.Template DistributionObtain PlantPAx virtual image templates by the following methods:Media -- Order a physical copy of the virtual image template. Only the latest virtual image templates are available via physical media. The end user is responsible for acquiring the appropriate Microsoft OS license for Server 2016 or Windows 10.Electronic Software Delivery (ESD) -- You must purchase licensed media before downloading an electronic copy of the virtual image template from the Product Compatibility and Download Center (PCDC) website. The latest and previous versions of the virtual image templates are available for download from the PCDC.For additional information, see the PlantPAx Template User Manual, publication 9528-UM001.VMware Component RequirementsThe VMware vCenter server provides a centralized platform for managing your VMware vSphere environments. The virtual desktop and virtual server require resources from the physical infrastructure to operate. When you purchase hardware, consider future expansion plans by adding an additional 20…30% of resources. VMware makes it simple to scale the system size upward by adding servers in the future to provide additional resources.Remember to divide the total system requirements by the minimum number of servers that are required to run the system at any given time. For example, with a three-server system that uses VMware fault tolerance or high availability, you divide by two. This type of calculation makes sure that the system can continue to run with two servers if one server fails.AppServ-Info (SQL) 9528-APPSQLENM USB device contains the virtual image template for AppServ-Info (SQL). The end user is responsible for acquiring both the appropriate Microsoft OS license for Server 2016 and Microsoft SQL Server. AppServ-Info (VantagePoint) 9528-APPVTPENM USB device contains the virtual image template for AppServ-Info (VantagePoint). The end user is responsible for acquiring the appropriate Microsoft OS license for Server 2016. Most required Rockwell Automation software is pre-installed but not activated. The FactoryTalk VantagePoint software is not pre-installed for your convenience.AppServ-Batch 9528-APPBATENM USB device contains the virtual image template for AppServ-Batch. The end user is responsible for acquiring the appropriate Microsoft OS license for Server 2016. Most required Rockwell Automation software is pre-installed but not activated. The FactoryTalk Batch software is not pre-installed for your convenience.Domain controller 9528-PADCVTENM USB device contains the virtual image template for a Domain controller. The end user is responsible for acquiring the appropriate Microsoft OS license for Server 2016. You must purchase the appropriate quantity of Windows CALs from a Microsoft distributor.Table 4 - Virtual Image Templates on USB DevicesVirtual Template Cat. No. Description

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12 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021System Infrastructure VMware SizingVirtual Machines are limited by the CPU megahertz of the physical core. A common misconception is that a VM can use as much CPU megahertz as needed from the combined total available. One vCPU VM never uses more megahertz than the maximum of one CPU/core. If a VM has two vCPUs, it never uses more megahertz than the maximum of each CPU/core.Reference Network TopologiesPlantPAx reference topologies take advantage of converged architectures, that support:• Access to device webpages throughout the architecture• Full visibility to the network via tools such as FactoryTalk® Network Manager™ • Access to the data in smart process devices from outside the local networkThese reference topologies include:• Example 1: Redundant PRP Topology• Example 2: Resilient DLR Topology• Example 3: Simplex - Star Topology• Example 4A: PRP Skid and MCC Lineup• Example 4B: DLR Skid and MCC Lineup• Example 4C: Simplex Skid and MCC LineupTable 5 - CPU and PlantPAx Resource RequirementsServer and Workstation Type vCPU vRAM (GB) vHardDisk (GB)Process Automation Domain Controller (PADC) 1 4 40Process Automation System Server (PASS) 4 16 60Operator Workstation (OWS) 2 4 40Engineering Workstation (EWS) 2 8 100Operator Workstation Application Server (AppServ-OWS) 8 16 60Engineering Workstation Application Server (AppServ-EWS) 4 16 100Information Management Application Server Historian (AppServ-Info Historian) 2 4 120Information Management Application Server VantagePoint (AppServ-Info VantagePoint) 2 4 60Information Management Application Server SQL (AppServ-Info SQL) 2 4 120Asset Management Server (AppServ-Asset) 2 4 60Batch Management Server (AppServ-Batch) 2 4 60VMware vCenter Server 2 4 40System Reservation (specify percent to be reserved) 10 —

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 13System Infrastructure Example 1: Redundant PRP TopologyRedundant PRP topology is used for critical operations, and includes infrastructure duplication, multiple fault tolerance capability, zero recovery time within the PRP zone, and minimal recovery time for traffic leaving the PRP zone. Redundant PRP recommendations include:• 10 controllers per topology (pair of redundant Redboxes)• In a redundant Redbox configuration, do not connect anything other PRP and uplink ports• Ports in the PRP channel group cannot be configured for other resiliency protocol, such as DLR or Resilient Ethernet Protocol (REP).Table 6 - Properties of Example 1 ArchitectureRedundant PRP TopologyWhy would I select this architecture?Most robust option for operations that require high availability. PRP requires double the cabling and components to establish no single point of failure. For a true no single point of failure capabilities, PlantPAx recommends redundant power sources along with separate physical paths for media.What protocols does it use?• Implementation of EtherChannel for hardware redundancy between servers and workstations• EIGRP (Enhanced Interior Gateway Routing Protocol) provides Layer 3 routing capabilities• HSRP provides redundant PRP ‘RedBox’ functionality• PRP provides dual connectivity between two devices• RedBox (redundancy box) is a switch with PRP technology that connects devices without PRP technology to both LAN A and LAN BWhat components do I need?• Cisco® Catalyst® 9300 or 3850 stack switches• Redundant application servers via physical or virtualized environments• Pair of Layer 3 PRP enabled Stratix® switches:– Stratix 5410 (used if GPS, multiple PRP channels, rack-mount format, or AC power is required) –Stratix 5400• Duplicate LAN A/B Layer 2 infrastructure switches:–Stratix 5400–Stratix 5700• Non-PRP devices require Stratix 5400 switch to enable VDAN support• 1756 and 5094 I/O families support PRPApplication Servers(redundant)Cisco 9300 (stacking)Stratix 5400 or 5410 Stratix 5400LAN ALAN BRedundant ControllersI/O RackSupervisory Network Control Network Layer 3 Routed Trunk - (Native HSRP (Configuration Secondary Logix EtherChannelRedBox (PRP)LAN-A / LAN-B Cisco Stack Stratix 5700Stratix 5400MCCOperator and Engineering Workstations

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14 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021System Infrastructure Example 2: Resilient DLR TopologyResilient DLR topology helps prevent communication loss between devices if a fault occurs. Multiport devices (embedded EtherNet/IP™ ports) equipped with DLR technology connect directly to neighboring nodes and form a ring topology at the end devices. If a break in the network is detected, the network provides an alternate forwarding path for the data to help recover the network. DLR recommendations include:• 10 controllers per topology• In a dual gateway configuration, do not connect anything other DLR and uplink ports• Maximum of 50 switch nodes per ring• Single VLAN per ring• PlantPAx does not recommend DLR trunking or DLR DHCP• Place at least 1 meter of cable between each DLR deviceTable 7 - Properties of Example 2 ArchitectureResilient DLR TopologyWhy would I select this architecture?This architecture provides a means to detect, monitor, manage, and recover from one fault ring-based network. You can use redundant gateways to provide DLR network resiliency to the rest of the network. What protocols does it use?• Implementation of EtherChannel for hardware redundancy between servers and workstations• EIGRP (Enhanced Interior Gateway Routing Protocol) provides Layer 3 routing capabilities; this protocol is used within the Cisco Catalyst switches• DLR is a ring topology that recovers after one point of failure (3 msec or less)What components do I need?• Cisco Catalyst 3850, 9300 stack switches• Redundant application servers via physical or virtualized environments• DLR gateway capable switches (if you need multiple rings, use a Stratix 5400 or 5410 switch)• DLR capable Stratix switches• DLR capable Ethernet modulesCheck I/O device specifications to verify DLR support.MCCOperator and Engineering WorkstationsApplication Servers(hypervisor)Secondary ControllerPrimary Controller1715 Redundant I/OField DevicesCisco 9300 (stacking)Stratix 5400Stratix 5700EtherChannelCisco Stack DLR Gateway Supervisory Network Control Network Layer 3 Routed Trunk - (Native HSRP (Configuration Secondary Logix

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 15System Infrastructure Example 3: Simplex - Star TopologySimplex - Star topology features single network connections throughout the topology. There is no redundancy so connected nodes cannot communicate on the network if there is a network failure.Table 8 - Properties of Example 3 ArchitectureSimplex - Star TopologyWhy would I select this architecture?This architecture provides a basic network configuration. You can monitor and control non-critical equipment. However, there is no ability to recover from an architectural fault.What protocols does it use?• EtherNet/IP backbone between devices in a star topology• EtherChannel is optional• NIC teaming is optional.What components do I need?• Layer 2 Stratix switches• Ethernet capable devicesField DevicesPrimary ControllerOperator and Engineering WorkstationControlLogix I/OApplication ServerCisco 9300 (stacking)Stratix 5700Supervisory Network Control Network Trunk - (Native

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 18FactoryTalk Network Manager SoftwareUse FactoryTalk Network Manager to view your network topology and manage switch-level alarms. Monitor the health of network devices and reduce downtime to improve overall efficiency. FactoryTalk Network Manager: • Discovers network and end devices, including devices across a controller backplane• Generates an overall topology and a device-centric view of plant floor assets for increased network visibility• Captures managed switch-level alarms and events for troubleshooting• Manages configuration backup s and firmware revisions of Stratix managed switches to simplify deployment and maintenance PlantPAx recommendations include:• Install FactoryTalk Network Manager on the AppServ-Assert server for consistent monitoring of the network infrastructure.• You can use an EWS to access the web client for troubleshooting purposes.• When the network is fully implemented and configured, run the scan of the network.• The current version of FactoryTalk Network Manager software does not support PRP networks; this will be in a future release.Table 9 - RequirementsCategory RequirementHardware Required: • Quad Core 1.8 Ghz CPU (or greater)• 8 GB RAM min• 50 GB free storage space minOperating system 64-bit versions of these operating systems:•Windows 10• Windows 7 Enterprise or Professional with SP2• Windows Server 2012 R2•Windows Server 2016Web browser • Google Chrome browser version 50.0.2661.102 or later• Mozilla Firefox version 55.0.3 or laterTable 10 - Software and LicensesCategory Cat. No.FactoryTalk Network Manager software Available as a no charge download from Product Compatibility and Download CenterRockwell Automation software licenses Select a license for each device to manage:• 9313C-NMMS01T11 (8x5 support)• 9313C-NMMS01T12 (24x7 support)Each of these device types requires a license to be accessible by the software:• Stratix switches• Controllers• CIP Sync™ device•ETAP modules

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 19Servers and WorkstationsThe supervisory layer of the PlantPAx system can include several servers and workstations. This section explains the server and workstation system elements to help you define a bill of materials.PASS ServersThe Process Automation System Server (PASS) is a required system element that hosts essential software components to run the system. The essential software components include the data server, HMI server, and alarm server.You must determine how many PASS servers are needed for your architecture. If your system requires multiple servers, acquaint yourself with the following descriptions of the data, HMI, and alarm servers.Table 11 - PASS Server Software ComponentsSoftware Components DescriptionFactoryTalk Directory (FTD) server(1)(1) In redundant PASS configurations, this component is included on the primary PASS only.Secures information from multiple Rockwell Automation software components across multiple computers and allows central administration throughout the PlantPAx system. Application components, such as display and security settings, can be stored in their original environments and made available to the entire PlantPAx system without the need for duplication.FactoryTalk® Activation server(1)The FactoryTalk Activation server is part of the FactoryTalk® Services Platform. The server is used for FactoryTalk-enabled software products to be activated via files generated by Rockwell Automation over the Internet. This server essentially manages the files that are required to license Rockwell Automation products on the PlantPAx system.FactoryTalk View HMI server The human machine interface (HMI) server is configured within your FactoryTalk® View SE application. The HMI server stores HMI project components, such as graphic displays, and serves these components to OWSs upon request. The HMI server can also manage tag databases and log historical data. Multiple HMI servers can exist on the PlantPAx system. Each HMI server must be on a separate PASS. FactoryTalk View Data server The Data server component provides access to information from the process controllers to servers and workstations on the PlantPAx system. FactoryTalk View software supports two types of data servers: Rockwell Automation Device servers (FactoryTalk® Linx software) and OPC Data servers. The Data server that is mentioned in PlantPAx documentation generally refers to the Rockwell Automation Device servers. Data servers are configured within your FactoryTalk View SE application. Multiple data servers can exist on the PlantPAx system. FactoryTalk View Alarm and Event server The Alarm and Event server publishes information from controllers and servers available to all subscribing OWSs. Alarm and Event servers are configured within your FactoryTalk View SE application. You can install only one Alarm and Event server on a PASS.• PlantPAx System Release 5. supports Logix tag-based alarms. These device level, tag-based alarms monitor a tag value to determine the alarm condition. Tag-based alarms are not part of the logic program and do not increase the scan time for a project. The controller caches information, such as timestamps, alarm states, and associated tag values in a 1000 KB buffer. The controller transmits the information to subscribing FactoryTalk Alarm & Event servers.• For server tag-based alarms a FactoryTalk® Alarms and Events server monitors controllers for alarm conditions through data servers and publishes event information that can be displayed and logged.OptionalFactoryTalk Batch client software If a Batch Application server is being used on the system, FactoryTalk Batch client components are required to support replication of batch-related objects on the displays to the OWS.

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20 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Servers and Workstations Determine the Number of PASS ServersThe following graphics illustrate how many servers are needed when you are not considering redundancy options.Table 12 - Non-redundant Server OptionsServer Options DescriptionOption 1 - One PASS System Server This option has all essential software components that are housed in one PASS server. The components are FTD, Data server, HMI server, and alarm and event server. There are additional system elements, such as batch management, asset management, FactoryTalk Historian, and FactoryTalk VantagePoint. You can deploy these elements on separate servers or you can deploy elements on the same server as detailed in Option 2.One HMI server license is required.Option 2 - One PASS Consolidated Server (small systems) The PASS - C option is for valid small systems with fewer than 2000 I/O points. With this option, you can locate multiple system elements on the same physical computer.A bootable USB device contains the system elements that are shown in the illustration for Option 2. One HMI server license is required.Option 3 - Multiple PASS Servers (additional data capacity) This option contains all software components in one server as shown in Option 1. Option 3 also adds another server for extra data and alarm capacity without adding another HMI server.If the PASS server is being used as a data server, and additional capacity is needed, you can add more PASS servers. Use the PSE to determine if more PASS servers are needed.We recommend that you have an HMI server on the PASS if you are segregating the application into individual operational areas. See Option 4.One HMI server license is required.Option 4 - Multiple PASS Servers (logically segregated plant) Place the FTD on its own server to manage applications that exist on multiple client servers. If an area must be shut down, the other separate areas are not affected because the FTD is on its own server. For example, you can perform maintenance on one area without affecting another operational area of the plant. FTD can be a workstation class machine.An HMI server license is required for each PASS that contains an HMI server.The benefits of placing the FactoryTalk Directory on a dedicated server include:• System Startup: It is best if the FTD is the first component to start and the last to stop. Because most FactoryTalk software products rely on the various services provided by the FTD, the lowest risk scenario is to have it available as these products are initializing.• Compatibility: While all versions are generally compatible, the FTD is occasionally required to be at the highest version of FTSP installed in the system. This requirement can interfere with another FactoryTalk component if the FTD is co-located with another product.• Patching/Upgrading: Patching an FTD hosted on a dedicated computer translates to minimum system downtime, as it is not affecting the operation of other FactoryTalk components while rebooting.• Redundancy: In redundant systems (for example, FactoryTalk View SE, FactoryTalk® Linx, FactoryTalk Alarms and Events), it is best if the FTD remains available during any failover scenarios. While the redundant server pair can function without the presence of the FTD, the lowest risk scenario is keeping it available.FTDData serverHMI serverAlarm server FTDData serverHMI serverAlarm serverHistorianVantagePointAssetCentre SQL Data serverAlarm serverFTDData serverHMI serverAlarm serverHMI serverData serverHMI serverAlarm serverData serverHMI serverAlarm serverFTD

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 21Servers and Workstations Redundancy can be added to be sure of the availability of critical operations. For PASS servers, you can choose the level of redundancy that you need. When a PASS is made redundant, typically all above elements that are hosted on the PASS are made redundant. The PASS-C can be made redundant by duplicating the hardware as well. Redundant data servers impact controller memory and communication bandwidth.The PASS requires that you purchase an HMI server license. If the PASS server is not being used as an HMI server, then no license purchase is required. Make sure to account for process displays, faceplates, and navigation devices in your display count. All displays of the Rockwell Automation Library of Process Objects count against your display count license.Table 13 - PASS RequirementsCategory Requirement(1)(1) All numbers and figures are referenced for initial sizing only. If needed, adjust these values for system performance.Hardware - virtual infrastructure Required: •4 vCPU•16 GB vRAM min•60 GB vHardDiskRecommended CPU and memory allocation:• High priority Resource poolHardware - traditional infrastructure The PASS must be installed on server-class hardware. The following are sample specifications that are based on PlantPAx system characterization:• Intel® Xeon Multicore processor (4 cores or greater)•2.40 GHz CPU min•16 GB RAM min• Ethernet card that supports redundant media if NIC-teaming is used (If you plan to use a motherboard-NIC make sure it supports redundant media)Operating system Windows Server 2016 operating system, 64 bitAdditional third-party software Antivirus softwareTable 14 - PASS-C RequirementsCategory RequirementHardware - virtual infrastructure The PASS-C was tested in a virtual environment using the Stratus zTC Edge 110i with{• Intel i7-8700T (or greater)• 2.4GHz GHz CPU min•32 GB RAM min • Redundant Ethernet mediaHardware - traditional infrastructure For systems with fewer than 2000 I/O points, the PASS - Consolidated contains HMI, data collection, decision-making, and asset management servers. These combined tools form a basic PlantPAx system in one server, referred to as consolidated.The PASS must be installed on a server-class computer. The following are sample specifications that are based on PlantPAx system characterization:• Intel® Xeon E3-1270 v5 (or greater)•3.60 GHz CPU min•32 GB RAM min• Ethernet card that supports redundant media if NIC-teaming is used (If you plan to use a motherboard-NIC make sure it supports redundant media)Operating system Windows Server 2016 operating system, 64 bitAdditional third-party software Antivirus software

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22 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Servers and Workstations Whether you deploy a PASS system element in a traditional or virtual architecture, you must purchase the proper activations.Engineering Workstation (EWS)The engineering workstation (EWS) supports system configuration, application development, and maintenance functions. The EWS is the central location for monitoring and maintaining the systems operation. The recommended limit is five EWS per system.Table 15 - PASS Software and LicensesCategory Cat. No.Virtual Image Template • 9528-PASSVTENMUSB device contains a virtual image template that has pre-installed applications that are required on the PASS.Rockwell Automation software licenses Select the following per PASS when the PASS is used as an HMI server:(1)• 9528-PASS100ENE (100-display license for PASS)• 9528-PASS250ENE (250-display license for PASS)• 9528-PASSUNLENE (unlimited display license for PASS)• 9528-PASSLICENE (unlimited display license for PASS + 10 OWS licenses)• 9528-PASS25LICENE (unlimited display license for PASS + 25 OWS licenses)(1) You can use either the PlantPAx or FactoryTalk View SE software license with the PASS server. Select the following per PASS when the PASS on the HMI server is a redundant/secondary option:• 9528-PASS100SECENE (00-display license for secondary PASS)• 9528-PASS250SECENE (250-display license for secondary PASS)• 9528-PASSUNLSECENE (unlimited display license for secondary PASS) • 9528-PASS100SECENM (100-display license for secondary PASS for virtual image template)(2)• 9528-PASS250SECENM (250-display license for secondary PASS for virtual image template)(2)• 9528-PASSUNLSECENM (unlimited display license for secondary PASS for virtual image template)(2)(2) The end user is responsible for acquiring the appropriate Microsoft OS license for Server 2016 or Windows 10.Disk Image (for PASS-C) Select one copy per project of the following if you use virtualization and virtual image templates:•9528-PASSCENM USB device contains a bootable image that contains a consolidated PASS that can be installed on a physical machine.The device has pre-installed applications that are required on the PASS.Rockwell Automation software licenses (for PASS-C) (4)Select one copy per project of the following:(1)• 9528-PASS100ENE (100-display license for PASS)• 9528-PASS250ENE (250-display license for PASS)• 9528-PASSUNLENE (unlimited display license for PASS)• 9528-PASSLICENE (unlimited display license for PASS + 10 OWS licenses)Select any of the following:(3) (4)• 9528-HSE5KM (5000 FactoryTalk Historian SE tags, 1 VantagePoint server license, and 1 named user are included)• 9528-ASTSRVRENM (FactoryTalk AssetCentre server)(3) You can use either the PlantPAx or FactoryTalk View SE software license with the PASS-C server.(4) If necessary, the end user is responsible for acquiring the Microsoft SQL Server license.Table 16 - EWS Virtual RequirementsCategory Requirement(1)(1) All numbers and figures are referenced for initial sizing only. If needed, adjust these values for system performance.Hardware Required:•2 vCPU• 8 GB vRAM min•100 GB vHardDiskRecommended CPU and memory allocation:• Normal priority Resource poolOperating system Windows 10 operating system, 64 bitAdditional third-party software Antivirus software

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 23Servers and Workstations Whether you deploy an EWS system element in a traditional or virtual architecture, you must purchase the proper activations.Engineering Workstation Application Servers (AppServ-EWS)The AppServ-EWS uses Microsoft Remote Desktop Services (RDS) technology to serve multiple instances of the EWS as thin clients from one server. Thin clients can run applications and process data on a remote computer. The recommended limit is five active and connected RDS client connections per AppServ-EWS. The application server can host up to 10 clients, but five only are to be active at one time.Whether you deploy an AppServ-EWS system element in a traditional or virtual architecture, you must purchase the proper activations.Table 17 - EWS Traditional RequirementsCategory RequirementHardware The EWS must be installed on workstation-class hardware. The following are sample specifications that are based on PlantPAx system characterization:• Intel Core 2 Duo (or greater)•2.40 GHz CPU min• 8 GB RAM min• Ethernet card that supports redundant media if NIC-teaming is used (If you plan to use a motherboard-NIC make sure that it supports redundant media)Operating system Windows 10 operating system, 64 bitAdditional third-party software Antivirus softwareTable 18 - EWS Automation System Software and LicenseCategory Cat. No.Virtual Image Template • 9528-EWSVTENMUSB device contains a virtual image template that has pre-installed all applications that are required on the EWS. Rockwell Automation software license For each client that is served by the AppServ-EWS:• 9528-EWSLICENE(1)(1) This EWS software license is equivalent to a FactoryTalk® View Studio license (9701-VWSTENE), FactoryTalk View SE Client license (9701-VWSCWAENE), and Studio 5000 Logix Designer application license (9324-RLD700NXENE). You can use the PlantPAx or FactoryTalk and Logix Designer Logix Designer application licenses with the EWS.Table 19 - AppServ-EWS Virtual RequirementsCategory Requirement(1)(1) All numbers and figures are referenced for initial sizing only. If needed, adjust these values for system performance.Hardware Required:•4 vCPU•16 GB vRAM min•100 GB vHardDiskRecommended CPU and memory allocation:Normal priority Resource poolThin client We recommend a maximum of five active and connected FactoryTalk View SE clients per application server.Operating system Windows Server 2016 operating system, 64 bitTable 20 - AppServ-EWS Automation System Software and LicenseCategory Cat. No.Virtual Image Template • 9528-APPXWSENM USB device contains a virtual image template that has pre-installed all applications that are required on the EWS. Rockwell Automation software licenseIMPORTANT: A Rockwell Automation license must be purchased for each client that is connected to the AppServ-EWS.For each AppServ-EWS:• 9528-EWSLICENE(1)(1) This EWS software license is equivalent to a FactoryTalk View Studio license (9701-VWSTENE), FactoryTalk View SE Client license (9701-VWSCWAENE), and Studio 5000 Logix Designer application license (9324-RLD700NXENE). You can use the PlantPAx or FactoryTalk and Logix Designer Logix Designer application licenses with the EWS.

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24 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Servers and Workstations Operator Workstations (OWS)The operator workstation (OWS) provides the graphical view and interface into the process. The OWS supports operator interaction and is not meant to support development or maintenance activities, although these activities are possible if desired.Whether you deploy an OWS system element in a traditional or virtual architecture, you must purchase proper activations.Table 21 - OWS Virtual RequirementsCategory Requirement(1)(1) All numbers and figures are referenced for initial sizing only. If needed, adjust these values for system performance.Hardware Required:•2 vCPU• 4 GB vRAM min•40 GB vHardDiskRecommended CPU and memory allocation:• High priority Resource poolOperating system Windows 10 operating system, 64 bitAdditional third-party software Antivirus softwareTable 22 - OWS Traditional RequirementsCategory RequirementHardware The OWS must be installed on workstation-class hardware. The following are sample specifications that are based on PlantPAx system characterization:• Intel Core 2 Duo (or greater)•2.40 GHz CPU min• 4 GB RAM min• Ethernet card that supports redundant media if NIC-teaming is used (If you plan to use a motherboard-NIC make sure that it supports redundant media)Operating system Windows 10 operating system, 64 bitAdditional third-party software Antivirus softwareTable 23 - OWS Automation System Software and LicenseCategory Cat. No.Virtual image template • 9528-OWSVTENMUSB device contains a virtual image template that has pre-installed all applications that are required on the OWS.OWS ISO • 9528-OWSISOENMUSB device contains a bootable image to install an operator workstation on a physical machine. The end user is responsible for acquiring the appropriate Microsoft OS license for Windows 10. A Rockwell Automation license is required for software activation.Rockwell Automation software license For each OWS:• 9528-OWSLICENE(1)(1) This PlantPAx software license is equivalent to a FactoryTalk View SE Client license (9701-VWSCWAENE). You can use either a PlantPAx or FactoryTalk View SE software license withthe OWS.

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 25Servers and Workstations Operator Workstation Application Servers (AppServ-OWS)The AppServ-OWS uses Microsoft Remote Desktop Services (RDS) technology to serve multiple instances of the OWS as thin clients from one server. Thin clients can run applications and process data on a remote computer to minimize the amount of information on a network. The AppServ-OWS is only configured to run FactoryTalk View SE clients and the recommended limit is 10 clients per application server.Whether you deploy an AppServ-OWS system element in a traditional or virtual architecture, you must purchase the proper activations.Table 24 - AppServ-OWS Virtual RequirementsCategory Requirement(1)(1) All numbers and figures are referenced for initial sizing only. If needed, adjust these values for system performance.Hardware Required:• 8 vCPU•16 GB vRAM min•60 GB vHardDiskRecommended CPU and memory allocation:• High priority Resource poolOperating system Windows Server 2016 operating system, 64 bitThin client We recommend a maximum of 10 FactoryTalk View SE clients per application server.Additional third-party software Microsoft Internet Explorer™Antivirus softwareTable 25 - AppServ-OWS Automation System Software and LicenseCategory Cat. No.Virtual image template • 9528-APPXWSENM USB device contains a virtual template for the AppServ-OWS.Rockwell Automation software license Purchase a license for each client that the AppServ-OWS serves:• 9528-OWSLICENE(1)(1) This PlantPAx software license is equivalent to a FactoryTalk View SE Client license (9701-VWSCWAENE). You can use either a PlantPAx or FactoryTalk View SE software license with the OWS.

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26 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Servers and Workstations ThinManager Server OptionsThe AppServ-OWS system element virtual-image template is pre-configured with Remote Desktop Services (RDS). The AppServ-OWS includes the ThinManager Server installation file. You can configure the AppServ-OWS as your ThinManager Server and deploy up to 10 OWS sessions to simplify the management of all devices and users.ThinManager increases your productivity, visualization, mobility, and security from a centralized, and scalable management platform.Safely and securely deliver your content to any combination of device, user, and location with the following features:• Boost productivity by reducing the time that is spent in managing computers• Enhance visualization by delivering your content to where you need it and the way you want it to be shown• Extend security through encrypted communications, Active Directory, and secure thin clients• Smart mobility where QR Codes, Bluetooth, Wi-Fi, and GPS make sure that devices receive content in authorized areasFor more information, see Thin Client Management Software.ThinManagerDeliver multiple sessions to multiple monitors and customized virtual screens on a single thin client.Access feeds from USBand IP cameras.Deliver applications based on what is assigned to the terminal or user.Deliver content to the right person at the right timeand place.Get mobile access to applications specific to a user’s role.Manage and deliver virtual desktops while running PCsas a thin client.Remote Desktop Servers Virtual Resources

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 27Servers and Workstations Independent Workstations (IndWS)The independent workstation (IndWS) combines the roles of the PASS, EWS, and OWS in one computer. This workstation can be used as a ‘shadow system’ for emergency purposes.If you deploy an IndWS system element, you must purchase the proper activations.Information Management Application Servers (AppServ-Info)Information management application servers (AppServ-Info) represent a broad category of servers and software that provides value to the PlantPAx system by offering data management and decision support functionalities. Except where specifically noted, all options that are listed must be installed on their own servers to maximize performance.Table 26 - IndWS Traditional RequirementsCategory RequirementHardware The IndWS must be installed on workstation-class hardware. The following are sample specifications that are based on PlantPAx system characterization:• Intel Multicore processor (4 cores or greater)•2.40 GHz CPU min•16 GB RAM min• Ethernet card that supports redundant media if NIC-teaming is used (If you plan to use a motherboard-NIC make sure that it supports redundant media)There is no virtual template for the IndWS.Operating system Windows 10 operating system, 64 bitAdditional third-party software Antivirus softwareTable 27 - IndWS Automation System Software and LicensesCategory Cat. No.Rockwell Automation software licenses One per IndWS if being used as EWS:• 9324-RLD700NXENE (Studio 5000 Logix Designer)Select one of the following:• 9701-VWSB100AENE (100 display license with FactoryTalk View SE Station)• 9701-VWSB250AENE (250 display license with FactoryTalk View SE Station)• 9701-VWSB000AENE (unlimited display license FactoryTalk View SE Station)Table 28 - Data Management OptionsCategory Requirement OptionTime series • High-speed, on-machine data collection• < 2500 tagsInformation Management server is optional because you can use an embedded historian module for the ControlLogix chassis (FactoryTalk Historian ME). If the historian ME module is collecting 2500 points per second, the duration of history that is stored is approximately 14 hours.• 1756-HIST2G (2 GB)• Longer term data storage• > 2500 tagsAn Information Management server is required with FactoryTalk Historian SE software.Event based Relational database An additional AppServ-Info server can be considered for the storage of transactional data. You can select a Microsoft SQL server database to act as the central collection point for event-based data:• FactoryTalk Alarm and Event data• FactoryTalk Batch dataThis database can be installed on an Information Management server or another server on your system.

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28 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Servers and Workstations Additional tools to support your information management strategies include:AppServ-Info (Historian)One of the ways to configure the AppServ-Info is as a historian to collect data. Follow these guidelines if you are adding a Historian server to your PlantPAx system.Table 29 - Decision Support OptionsCategory DescriptionFactoryTalk VantagePoint software An Information Management server is required to host this web-based reporting software that brings all data together into one decision-support system:• All manufacturing data is accessible in real time• Published reports, current dashboards, and real-time KPIs viewable via web browser• Pre-configured reports, trends, and dashboards• Enhanced HMI trends available by using FactoryTalk VantagePoint Trend Active X with FactoryTalk View SEFactoryTalk Historian ProcessBook software An Information Management server is required to enable ProcessBook content (standard ProcessBook displays, SQC view, batch view, alarm view). The content is to be hosted and displayed from within FactoryTalk View SE by using the ProcessBook Runtime.Table 30 - AppServ-Info (Historian) Virtual RequirementsCategory Requirement(1)(1) All numbers and figures are referenced for initial sizing only. If needed, adjust these values for system performance.Hardware Required:•2 vCPU• 4 GB vRAM min•120 GB vHardDiskRecommended CPU and memory allocation:• Normal priority Resource poolOperating system Windows Server 2016 operating system, 64 bit Additional third-party software Antivirus softwareTable 31 - AppServ-Info (Historian) Traditional RequirementsCategory RequirementHardware The Information Management server must be installed on server-class hardware:• Intel Xeon Multicore processor (4 cores or greater)•2.40 GHz CPU min• 4 GB RAM min• Ethernet card that supports redundant media if NIC-teaming is used (If you plan to use a motherboard-NIC make sure that it supports redundant media)Operating system Windows Server 2016 operating system, 64 bit Additional third-party software Antivirus softwareTable 32 - AppServ-Info (Historian) SoftwareCategory RequirementVirtual image template • 9528-APPHISENM USB device contains a virtual template for the AppServ-Info (Historian).

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 29Servers and Workstations Whether you deploy a Historian system element in a traditional or virtual architecture, you must purchase the proper activations.AppServ-Info (VantagePoint)AppServ-Info can be configured as a decision support tool by using FactoryTalk VantagePoint software.Table 33 - FactoryTalk Historian LicensesCategory Cat. No.(1)(1) If you plan to use redundant Historian for high availability, you must duplicate the number of licenses. Licenses on the backup Historian must mirror the licenses on the primary Historian.FactoryTalk Historian software includes a FactoryTalk VantagePoint software license and one named user client. The number of users is cumulative, and can be a mixed number of named users and concurrent users. If you choose concurrent on the PSE, you must purchase a license for the server based on the number of active CPUs on the server.Virtual server licenseSelect one of the licenses:(2)• 9528-HSE250 (250 tags for the Historian server)• 9528-HSE500 (500 tags for the Historian server)• 9528-HSE1K (1000 tags for the Historian server)• 9528-HSE2K5 (2500 tags for the Historian server)• 9528-HSE5K (5000 tags for the Historian server)• 9528-HSE10K (10,000 tags for the Historian server)(2) These Historian server licenses are equivalent to a FactoryTalk Historian software a FactoryTalk Historian software license: 9518-HSE250, 9518-HSE500, 9518-HSE1Km 9518-HSE2K5, 9518-HSE5K, and 9518-HSE10K. You can use either the PlantPAx or FactoryTalk Historian software license.ProcessBook Select for each client that is using ProcessBook:• 9518-HPBENE (FactoryTalk Historian ProcessBook - Single User)Excel® Add-in Select one of the following:• 9518-HDLENE (FactoryTalk Historian DataLink Excel Add-In - Single User)• 9518-HDLENFE (FactoryTalk Historian DataLink Excel Add-In - Concurrent User)Table 34 - AppServ-Info (VantagePoint) Virtual RequirementsCategory Requirement(1)(1) All numbers and figures are referenced for initial sizing only. If needed, adjust these values for system performance.Hardware Required:•2 vCPU• 4 GB vRAM min•60 GB vHardDiskRecommended CPU and memory allocation:• Normal priority Resource poolOperating system Windows Server 2016 operating system, 64 bitAdditional third-party software Antivirus softwareTable 35 - AppServ-Info (VantagePoint) Traditional RequirementsCategory RequirementHardware The Information Management server must be installed on server-class hardware:• Intel Xeon Multicore processor (4 cores or greater)•2.40 GHz CPU min• 4 GB RAM min• Ethernet card that supports redundant media if NIC-teaming is used (If you plan to use a motherboard-NIC make sure that it supports redundant media)Operating system Windows Server 2016 operating system, 64 bit Additional third-party software Antivirus softwareTable 36 - AppServ-Info (VantagePoint) SoftwareCategory RequirementVirtual image template • 9528-APPVTPENM USB device contains a virtual template for the AppServ-Info (VantagePoint).

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30 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Servers and Workstations Whether you deploy a VantagePoint system element in a traditional or virtual architecture, you must purchase the proper activations.Note: FactoryTalk VantagePoint software licenses consist of user clients. The number of users is cumulative, and can be a mixed number of named users and concurrent users. If you choose concurrent on the PSE, you must purchase a license for the server based on the number of active CPUs on the server.AppServ-Info (SQL)Another way to configure AppServ-Info is as a Microsoft SQL Server relational database. Software such as FactoryTalk AssetCentre, FactoryTalk VantagePoint, and FactoryTalk Batch use a SQL Server database to store and access process data. The FactoryTalk Alarm and Event server uses a SQL Server database to store information.The process library includes standard reports that support basic and advanced alarm and event reports along with per process object reporting.Table 37 - FactoryTalk VantagePoint LicensesCategory Cat. No.Virtual server license • 9528-VPSERVERENEVirtual server named user licenses Select one or more of the following for FactoryTalk VantagePoint Client named users:• 9528-VPNL01ENE (1 named user)• 9528-VPNL03ENE (3 named users)• 9528-VPNL05ENE (5 named users)• 9528-VPNL010ENE (10 named users)Virtual server named user licenses Select one or more of the following for FactoryTalk VantagePoint Client concurrent users:• 9528-VPCL01ENE (1 concurrent user)• 9528-VPCL03ENE (3 concurrent users)• 9528-VPCL05ENE (5 concurrent users)• 9528-VPCL010ENE (10 concurrent users)Virtual server concurrent user licenses If VantagePoint is being used for concurrent users, select one for each CPU of the hosting server:• 9528-VPCPPENEVirtual server data connector licenses Select the following:• 9528-VPHSCENETable 38 - AppServ-Info (SQL) Virtual RequirementsCategory Requirement(1)(1) All numbers and figures are referenced for initial sizing only. If needed, adjust these values for system performance.Hardware Required:•2 vCPU• 4 GB vRAM min•120 GB vHardDiskRecommended CPU and memory allocation:• Normal priority Resource poolOperating system Windows Server 2016 operating system, 64 bitAdditional third-party software Antivirus softwareTable 39 - AppServ-Info (SQL) Traditional RequirementsCategory RequirementHardware(1)(1) A Microsoft Excel software license is required.The Information Management server must be installed on server-class hardware:• Intel Xeon Multicore processor (4 cores or greater)•2.40 GHz CPU min• 4 GB RAM min• Ethernet card that supports redundant media if NIC-teaming is used (If you plan to use a motherboard-NIC make sure that it supports redundant media)Operating system Windows Server 2016 operating system, 64 bitAdditional third-party software Microsoft SQL ServerAntivirus software

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 31Servers and Workstations Microsoft SQL Server is licensed in one of two ways: Server + CAL or Per Core. ‘CAL’ is an abbreviation for client access license. Server+CAL licensing is recommended for fewer clients. Every additional client requires a CAL license. Per Core licensing provides unlimited numberof CALs.Whether you deploy a Microsoft SQL Server system element in a traditional or virtual architecture, you must purchase the proper licensing. The end user is responsible for acquiring the appropriate Microsoft SQL Server licensing.Asset Management Servers (AppServ-Asset)An asset management server (AppServ-Asset) is an extension to the PlantPAx system that adds maintenance and plant operations to the system with FactoryTalk AssetCentre software. This server provides controller data backup for disaster recovery, diagnostics, and real-time monitoring. The server also audits assets and monitors network health to improve overall resource availability.The asset management server provides centralized system management for Rockwell Automation and third-party field assets.Category RequirementVirtual image template • 9528-APPSQLENMUSB device contains a virtual template for the AppServ-Info (SQL).Table 40 - AppServ-Asset Virtual RequirementsCategory Requirement(1)(1) All numbers and figures are referenced for initial sizing only. If needed, adjust these values for system performance.Hardware Required: •2 vCPU• 4 GB vRAM min•60 GB vHardDiskRecommended CPU and memory allocation:• Normal priority Resource poolOperating system Windows Server 2016 operating system, 64 bitAdditional third-party software Antivirus softwareTable 41 - AppServ-Asset Traditional RequirementsCategory RequirementHardware The Asset Management server must be installed on server-class hardware:• Intel Xeon Multicore processor (4 cores or greater)•2.40 GHz CPU min• 4 GB RAM min• Ethernet card that supports redundant media if NIC-teaming is used (If you plan to use a motherboard-NIC make sure that it supports redundant media)Operating system Windows Server 2016 operating system, 64 bitAdditional third-party software Antivirus softwareTable 42 - AppServ-Asset SoftwareCategory RequirementVirtual image template • 9528-APPASMENM USB device contains a virtual template for the AppServ-Asset.

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32 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Servers and Workstations Whether you deploy an AppServ-Asset system element in a traditional or virtual architecture, you must purchase the proper activations.Batch Management Servers (AppServ-Batch)PlantPAx systems support scalable options for batch management that are based on ISA88 standards:Table 43 - AppServ-Asset LicensesCategory Cat. No.Virtual server licenses • 9528-ASTSRVRENEVirtual server asset licenses Select one or more of the following so that the sum of licenses is equal to or greater than the number of assets that is to be managed by the Asset Management server:(1)• 9528-ASTCAP0005E (5 additional assets)• 9528-ASTCAP0025E (25 additional assets)• 9528-ASTCAP0100E (100 additional assets)• 9528-ASTCAP0500E (500 additional assets)(1) The Virtual server licenses are equivalent to FactoryTalk AssetCentre licenses that start with 9515. You can use a virtual server or a FactoryTalk AssetCentre software license with an Asset Management system element.Virtual server disaster recovery licenses If disaster recovery is to be used, select all following:• 9528-ASTDRROKENE (Disaster recovery for Rockwell Automation)• 9528-ASTDRRCENE (Disaster recovery for remote computers)Feature Logix Batch & Sequence ManagerSequenceManager™ FactoryTalk® BatchDeployment Logix controller code Firmware-based controller feature Server-based application (AppServ-Batch)Supported controllers ControlLogix 5580CompactLogix 5380ControlLogix 5570CompactLogix 5370ControlLogix 5570CompactLogix 5370ControlLogix 5580CompactLogix 5380ControlLogix 5570CompactLogix 5370Units Single unit recipes Single unit recipes Multiple unit recipesPhase construction PhaseManager™ programs PhaseManager programs PhaseManager programsPhase interface Phase and bit logic Pull-down menu Pull-down menuMax recipes/steps/phases 32 Limited by memory or resources Limited by memory or resourcesMax input/report parameters 4 No max No maxParameter expressions No Yes YesParameter data types BOOLREALBOOLINT, INT, DINTREALBOOLSINT, INT, DINTREALProcedural structure SequentialConcurrentSequentialConcurrentDivergentRecurrentSequentialConcurrentDivergentRecurrentRecipe design Tabular HMI configured SFC like SFC likeRecipe editing Runtime via HMI Import only at runtime Runtime editing via Recipe EditorHMI integration Faceplates 3 Active X 4 Active XAPIBatch reporting Queue controller services Event client and archive services Event client and archive servicesFactoryTalk Batch integration No Yes NaDynamic unit binding No No YesUnit arbitration No No Yes

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 33Servers and Workstations The batch management server (AppServ-Batch) offers equipment-independent recipe management, batch-independent equipment control, and regulatory compliance.Whether you deploy an AppServ-Batch in a traditional or virtual architecture, you must purchase the proper activations.Table 44 - AppServ-Batch Virtual RequirementsCategory Requirement(1)(1) All numbers and figures are referenced for initial sizing only. If needed, adjust these values for system performance.Hardware Required:•2 vCPU• 4 GB vRAM min•60 GB vHardDiskRecommended CPU and memory allocation:• Normal priority Resource poolOperating system Windows Server 2016 operating system, 64 bitAdditional third-party software Antivirus softwareTable 45 - AppServ-Batch Traditional RequirementsCategory RequirementHardware The Batch Management server must be installed on server-class hardware:• Intel Xeon Multicore processor (4 cores or greater)•2.40 GHz CPU min• 4 GB RAM min• Ethernet card that supports redundant media if NIC-teaming is used (If you plan to use a motherboard-NIC make sure that it supports redundant media)Operating system Windows Server 2016 operating system, 64 bitAdditional third-party software Antivirus softwareTable 46 - AppServ-Batch SoftwareCategory RequirementVirtual image template • 9528-APPBATENMUSB device contains a virtual template for the AppServ-Asset.Table 47 - AppServ-Batch LicensesCategory Cat. No.Batch unit software licenses Purchase multiple licenses to obtain the desired number of batch units.• 9358-FTB01ENE (1 unit)• 9358-FTB03ENE (3 units)• 9358-FTB10ENE (10 units)• 9358-FTB30ENE (30 units)• 9358-FTB60ENE (60 units)Batch backup software licenses If a back-up server is enabled on the PlantPAx System Estimator, an additional server is added to the BOM with an equal number of back-up server unit licenses.• 9358-FTBKY01ENE (1 unit)• 9358-FTBKY03ENE (3 units)• 9358-FTBKY10ENE (10 units)• 9358-FTBKY30ENE (30 units)• 9358-FTBKY60ENE (60 units)eProcedure® software licenses eProcedure is included with Batch licenses that are listed above. These catalog numbers are to order software separately.• 9358-EP03ENE (3 units)• 9358-EP10ENE (10 units)• 9358-EP30ENE (30 units)• 9358-EP60ENE (60 units)

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34 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Servers and Workstations Batch high availability options depend on the hardware and software options in the system:• For the application server in a system where a bump in the process cannot be tolerated, FactoryTalk Batch software helps support a real-time, uninterrupted high availability option. This option leverages Stratus servers or VMware virtualization.• Standard FactoryTalk Batch software supports a warm back-up option that allows a Batch server to start up and rebuild the active batches from the Event Journals and Logs and places them on the batch list in a held state.• A redundant ControlLogix system with PhaseManager software provides protection so that the control platform continues to execute during a hardware failure.Domain ControllersPlantPAx uses a domain controller to store user account information, authenticate users, and enforce security policies. Follow these guidelines for the domain controller:• A domain controller is required if there are 10 or more workstations or servers.• A domain controller is a separate computers. Do not load any application software on a domain controller. Load all system application software on the other computers, such as the PASS, application server, OWS, and EWS.• The domain controller must be local to the system workstations and servers (within the local firewall) and not remote to the system.eProcedure backup software licenses eProcedure is included with Batch licenses that are listed above. These catalog numbers are to order software separately.• 9358-EPBKY03ENE (3 units)• 9358-EPBKY10ENE (10 units)• 9358-EPBKY30ENE (30 units)• 9358-EPBKY60ENE (60 units)Table 48 - Domain Virtual RequirementsCategory Requirement(1)(1) All numbers and figures are referenced for initial sizing only. If needed, adjust these values for system performance.Hardware Required:•1 vCPU• 4 GB vRAM min•40 GB vHardDiskRecommended CPU and memory allocation:• Low-priority Resource poolOperating system Windows Server 2016 operating system, 64 bit Additional third-party software Antivirus softwareTable 49 - Domain Traditional RequirementsCategory RequirementHardware The Information Management server must be installed on server-class hardware:• Intel Xeon Multicore processor (4 cores or greater)•2.40 GHz CPU min• 4 GB RAM min• Ethernet card that supports redundant media if NIC-teaming is used (If you plan to use a motherboard-NIC make sure it supports redundant media)Operating system Windows Server 2016 operating system, 64 bit Additional third-party software Antivirus softwareTable 50 - Domain SoftwareCategory RequirementVirtual image template • 9528-PADCVTENMUSB device contains a virtual template for the AppServ-Asset.Table 47 - AppServ-Batch Licenses

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 35Controllers, Field Networks, and I/OThe optimal number of controllers for the PlantPAx system depends on the size of your application, physical layout of your plant, and the design of your process. Consider segregating non-related process equipment into separate controllers so that maintenance activities in one area do not impact the operation of another area.PlantPAx system release 5.0 adds process controllers to the Logix 5000™ family of controllers. The process controller is an extension of the Logix 5000 controller family that focuses on plantwide process control. The process controller is preconfigured with a default process tasking model and dedicated PlantPAx process instructions optimized for process applications to improve design and deployment efforts.Regardless of which type of controller that you use, controllers are capacity limited. This capacity can be roughly estimated based on I/O count, but is also greatly impacted by the design of your application. These limitations can include the amount of automation code that is required, the amount of information being read by supervisory applications, and the number of alarms configured in your system.Simplex ControllersNon-redundant controllers are referred to as simplex controllers..Table 51 - Process and Standard Controller HardwareCategory Cat. No.Process controllers • ControlLogix 1756-L81EP, 1756-L83EP, 1756-L85EP• CompactLogix 5069-L32OERP, 5069-L34OERPStandard controllers • ControlLogix 1756-L71, 1756-L72, 1756-L73, 1756-L74, 1756-L75, 1756-L81E, 1756-L82E, 1756-L83E, 1756-L84E, 1756-L85E• CompactLogix 1769-L24ER-Q, 1769-L33ER, 1769-L36ERMStandard Ethernet interfaces (ControlLogix) • For direct DLR connection: 1756-EN2TR• For direct PRP connection: 1756-EN2TP• For secure connections: 1756-EN2TSC• Otherwise: 1756-EN2T, 1756-EN2FTable 52 - Simplex - Process ControllersCategory(1)(1) These values are recommended maximum limits. It’s possible that achieving all of these values in one controller is not doable. For more detailed sizing, you can use the PSE.1756-L81EP 1756-L83EP 1756-L85EPUser memory 3 MB 10 MB 40 MBPID loop control strategies @ 100 ms max 185 570PID loop control strategies @ 250 ms max 625 1425PID loop control strategies @ 500 ms max 2000PID loop control strategies @ 1000 ms maxTags/sec delivered to data server max 50,000Logix alarms max 7500

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36 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Controllers, Field Networks, and I/O Redundant ControllersControlLogix controllers support redundancy on EtherNet/IP networks. For a PlantPAx system, you need these components:.Table 53 - Simplex - Standard ControllersCategory(1)(1) These values are recommended maximum limits. It’s possible that achieving all of these values in one controller is not doable. For more detailed sizing, you can use the PSE.1756-L71 1756-L72 1756-L73 1756-L74 1756-L75 1756-L81E 1756-L82E 1756-L83E 1756-L84E 1756-L85EUser memory 2 MB 4 MB 8 MB 16 MB 32 MB 3 MB 5 MB 10 MB 20 MB 40 MBPID loop control strategies @ 100 ms max75 85 235 425 500PID loop control strategies @ 250 ms max175 215 910 1250PID loop control strategies @ 500 ms max380 430 1875 2000PID loop control strategies @ 1000 ms max800 860Tags/sec delivered to data server max10,000 20,000 50,000Table 54 - Redundant Process and Standard Controller HardwareCategory Cat. No.Process redundant controllers ControlLogix 1756-L81EP, 1756-L83EP, 1756-L85EPStandard redundant controllers• ControlLogix 1756-L73, 1756-L74, 1756-L75(1)• ControlLogix 1756-L81E, 1756-L82E, 1756-L83E, 1756-L84E, 1756-L85E(1) ControlLogix 1756-L71 and 1756-L72 controllers are not recommended for PlantPAx systems due to memory constraints.Redundancy module 1756-RM2(2)(2) The PlantPAx system recommendation is to use only one redundant controller in a chassis with a 1756-RM2 redundancy module. Standard Ethernet interfaces • For direct DLR connection: 1756-EN2TR• For direct PRP connection: 1756-EN2TP• Otherwise: 1756-EN2T, 1756-EN2FTable 55 - Redundant - Process ControllersCategory(1)(1) These values are recommended maximum limits. It’s possible that achieving all of these values in one controller is not doable. For more detailed sizing, you can use the PSE.1756-L81EP 1756-L83EP 1756-L85EPUser memory 3 MB 10 MB 40 MBPID loop control strategies @ 100 ms max 125PID loop control strategies @ 250 ms max 190 325 325PID loop control strategies @ 500 ms max 625 650PID loop control strategies @ 1000 ms max 1300Tags/sec delivered to data server max 50,000Logix alarms max 7500

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 37Controllers for Skid-based EquipmentThe CompactLogix controller platform offers a solution for skid-based equipment to be part of the overall PlantPAx system if the application requires the following:• Control of multiple loops for temperature, pressure, flow, or level• Operating as a subsystem with sequencing and automation• Controlled as part of the overall process, accepting reference inputs and delivering process variables to a supervisory controller.Table 56 - Redundant - Standard ControllersCategory(1)(1) These values are recommended maximum limits. It’s possible that achieving all of these values in one controller is not doable. For more detailed sizing, you can use the PSE.1756-L73 1756-L74 1756-L75 1756-L81E 1756-L82E 1756-L83E 1756-L84E 1756-L85EUser memory 8 MB 16 MB 32 MB 3 MB 5 MB 10 MB 20 MB 40 MBPID loop control strategies @ 100 ms max 40 65PID loop control strategies @ 250 ms max 100 155PID loop control strategies @ 500 ms max 150 195 240 315PID loop control strategies @ 1000 ms max 315 400 430 625Tags/sec delivered to data server max 10,000 20,000 50,000Table 57 - Skid-based ControllersCategory(1)(1) These values are recommended maximum limits. It is possible that some controllers might not achieve all of these values. For more detailed sizing, use the PSE. CompactLogix 1769-L24ER-QCompactLogix 1769-L33ERCompactLogix 1769-L36ERMCompactLogix 5069-L32OERP (Process Controller)CompactLogix5069-L34OERP (Process Controller)User memory 0.75 MB 2 MB 3 MB 2 MB 4 MBPID Loop Control Strategies@ 100 ms max12 35 50 125 250PID Loop Control Strategies@ 250 ms maxPID Loop Control Strategies@ 500 ms maxPID Loop Control Strategies@ 1000 ms maxTags/sec delivered to data server max3000 50,000Logix alarms max — 7500

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38 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Controllers, Field Networks, and I/O I/O ProductsField networks and I/O components connect process instrumentation and field devices to the PlantPAx system for real-time data acquisition and control. The PlantPAx system supports several families of I/O.Table 58 - I/O Communication InterfacesCategory Family Communication Interface Cat. No.Chassis-based I/O modules 1756 ControlLogix I/O • 1756-EN2T, 1756-EN2TP, 1756-EN2TR, 1756-EN3TR,1756-EN2F, 1756-EN2TXT, 1756-EN2TSCFor more information, see the ControlLogix System Selection Guide,publication 1756-SG001.5069 Compact 5000™ I/O • 5069-AENTR dual-port EtherNet/IP adapter• 5069-AENTRK dual-port EtherNet/IP adapter, conformal coated• 5069-AEN2TR dual-port EtherNet/IP adapter with display diagnostics, integrated USB port, and SD cardFor more information, see Compact 5000 I/O Modules and EtherNet/IP Adapters Specifications Technical Data, publication 5069-TD0011769 Compact I/O™ • 1769-AENTRFor more information, see the CompactLogix Communication Modules Specifications Technical Data, publication 1769-TD007.Distributed I/O, low-channel density 1734 POINT I/O™ • 1734-AENT, 1734-AENTR EtherNet/IP adapters• 1734-ADN, 1734-ADNX, 1734-PDN DeviceNet® adaptersFor more information, see the POINT I/O Modules Selection Guide,publication 1734-SG001.Distributed I/O, high-channel density 5094 FLEX 5000™ I/O • 5094-AENTR, 5094-AENTRXT• 5094-AEN2TR, 5094-AEN2TRXT• 5094-AENSFPR, 5094-AENSFPRXT• 5094-AEN2SFPR, 5094-AEN2SFPRXTFor more information, FLEX 5000 Modules Specifications Technical Data, see publication 5094-TD0011794 FLEX™ I/O • 1794-AENT, 1794-AENTR, 1794-AENTRXT EtherNet/IP adapters• 1794-ADN, 1794-ADNK DeviceNet adapters• For more information, see the FLEX I/O, FLEX I/O-XT, and FLEX Ex Selection Guide, publication 1794-SG002.Distributed I/O, no cabinet enclosure 1738 ArmorPOINT® I/O • 1738-AENT, 1738-AENTR EtherNet/IP adapters• 1738-ADN12, 1738-ADN18, 1738-ADN18P, 1738-ADNX DeviceNet adaptersFor more information, see the ArmorPoint I/O Selection Guide,publication 1738-SG001.Condition monitoring module 1444 Dynamix™ I/O • Built-in Ethernet connectivity with 1444-DYN04-01RA moduleFor more information, see the Dynamix -1444 Series Monitoring System User Manual, publication 1444-UM001.Redundant I/O 1715 Redundant I/O • 1715-AENTR Redundant EtherNet/IP adapterFor more information, see the 1715 Redundant I/O System Specifications Technical Data, publication 1715-TD001.Intrinsically Safe I/O 1719 Class 1, Div 2 I/O • 1719-AENTR Intrinsically safe EtherNet/IP adapterFor more information, see the 1719 Ex I/O Technical Data,publication 1719-TD001.

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 39Controllers, Field Networks, and I/O Table 59 - Online Addition of Module and Connection TypesModule Type and Connection MethodIn Local Chassis Remote via an EtherNet/IP NetworkRemote via a ControlNet® Network Configure Hold Last Output StateOfflineRuntime OfflineRuntime Offline Runtime Offline onlyScheduledUnscheduledScheduledUnscheduledDigital - direct Yes Yes Yes Yes Yes Yes — YesYes - 1756 I/O digital output modules Digital - rack-optimized — — Yes Yes Yes — Yes —Yes - 1756 I/O digital output modules Analog - direct Yes Yes Yes Yes Yes Yes — Yes YesGeneric third-party - direct Yes Yes Yes Yes Yes Yes — Yes —1715 Redundant I/O — — Yes Yes — — — — —1718/1719 I/O — — Yes Yes — — — —Yes – both analog and digital modules1756-ENx - no connection Yes Yes Yes Yes — — — — —1756-ENx - rack-optimized — — Yes Yes — — — — —Generic EtherNet/IP third-party - direct—— YesYes — — — — —1788-EN2FFR or1788-EN2PAR—— YesYes — — — — —1788-CN2FFR or 1788-CN2PAR—— —— No Yes — — —1794 FLEX I/O — — Yes — Yes Yes — —Yes - Analog output modules only1734 POINT I/O — — Yes — Yes Yes — — Yes 1734 POINT Guard I/O™ Yes — Yes — — — — — —5069 Compact 5000 I/O Yes — YesYes(1)(1) Only supported if adding an entire rack of Compact 5000 I/O modules.—— —— Yes5069 Compact 5000 I/O Safety ModulesYes — Yes — — — — — —5094 FLEX 5000 — — Yes Yes — — — — Yes5094 FLEX 5000 I/O Safety Modules—— Yes— — — — — Yes

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40 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Controllers, Field Networks, and I/O Process Network DevicesPlantPAx leverages smart instrumentation to provide the right information to the right personnel at the right time. In a PlantPAx system, controllers are connected to field devices via field device components and communicate seamlessly through EtherNet/IP, DeviceNet, FOUNDATION Fieldbus, and PROFIBUS PA networks or by using HART protocol.EtherNet/IP DevicesTable 60 - EtherNet/IP InterfaceCategory Cat. No. DescriptionControlLogix EtherNet/IP interface 1756-EN2T, 1756-EN2TP, 1756-EN2TR,1756-EN3TR, 1756-EN4T, 1756-EN4TR,1756-EN2FControlLogix EtherNet/IP bridgeControlLogix time synchronization 1756-TIME Provides time synchronization by acting as a gateway between different time synchronization methods and standardsIn a PlantPAx system, the EtherNet/IP™ network provides the communication backbone for the supervisory network for the workstations, servers, and the controllers. The EtherNet/IP network also supports controller downlinks and connections to remote I/O and field device interfaces.The EtherNet/IP network technology is owned and managed by ODVA, a global association of member companies that advance open, interoperable information, and communication technologies in industrial automation.Field instruments that support a direct connection to EtherNet/IP networks include the following:• Endress+Hauser, Promass 83 and compact Promass 100 Coriolis flowmeters for liquid and gas flows• Endress+Hauser, Promag 53 electromagnetic flowmeter for conductive liquids• Endress+Hauser, Liquiline CM444 Multiparameter transmitter for monitoring and controlling processes• Endress+Hauser, Proline Promag 100 Electromagnetic flowmeter for conductive liquids• Endress+Hauser, Proline Promag L 400 Electromagnetic flowmeter for conductive liquidsEtherNet/IP NetworkStratix 5700Promass 100

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 41Controllers, Field Networks, and I/O HART DevicesHART is an open communication protocol that is designed to connect analog devices to the controller and system.The PlantPAx system interfaces with HART devices both directly and via remote I/O modules. The HART protocol creates one termination point to gather analog process variables and the additional HART digital data.Highly-integrated HART provides a PlantPAx data type in the process controller for use with FLEX 5000 modules:• Configuration of devices within the I/O Configuration tree (no Add-On Instruction needed)• Device diagnostics automatically propagate to the controller project.Table 61 - HART InterfaceCategory Cat. No. DescriptionChassis-based I/O modules 1756-IF8H, 1756-IF16H, 1756-OF8H Allen-Bradley® analog I/O with the following:• 8-channel HART analog input module• 16-channel HART analog input module• 8-channel HART analog output module1756-IF8IH, 1756-IF16IH, 1756-OF8IH Allen-Bradley isolated analog I/O with the following:• 8-channel isolated HART analog input module• 16-channel isolated HART analog input module• 8-channel isolated HART analog output moduleDistributed I/O, high-channel density 1794-IF8IH, 1794-OF8IH Allen-Bradley FLEX isolated analog I/O modules with the following:• 8-channel isolated HART analog input module• 8-channel isolated HART analog output module1794-IF8IHNFXT Allen-Bradley FLEX I/O module with the following:• Extended temperature, noise filtering 8-channel isolated HART analoginput module5094-IF8IH, 5094-IF8IHXT5094-OF8IH, 5094-OF8IHXTAllen-Bradley HART I/O with the following:• 8-channel isolated HART• 8-channel isolated HART extreme temperatureDistributed I/O, low-channel density 1734sc-IE2CH, 1734sc-IE4CH Spectrum Controls, analog input module for the POINT I/O system• 2-channel HART analog input module• 4-channel HART analog output module1734sc-OE2CIH Spectrum Controls, isolated analog input module for the POINT I/O system• 2-channel isolated HART analog output module1769sc-IF4IH, 1769sc-OF4IH Spectrum Controls, isolated analog Compact I/O modules with HART:• 4-channel isolated HART analog input module• 4-channel isolated HART analog output moduleSee the Encompass website for Spectrum Controls for product offerings.HART Devices

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42 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Controllers, Field Networks, and I/O FOUNDATION Fieldbus DevicesThe FOUNDATION Fieldbus network is a protocol that is designed for robust, distributed process application control. Devices that are connected by a FOUNDATION Fieldbus network can be used for sophisticated process control with seamless data distribution from the H1 device-level network.PlantPAx systems communicate with FOUNDATION Fieldbus devices through EtherNet/IP linking devices as shown in the examples. Other configurations are available for simplex and redundant topologies.Distributed I/O, intrinsically safe 1718-CF4H, 1718-IF4HB1719-CF4H, 1719-IF4HB Allen-Bradley EX I/O chassis-based design for Zone 2 or Class I, Div 2.,via EtherNet/IP:• 4-channel configurable HART analog module• 4-channel HART analog input module• 4-channel HART analog input-wide module1715 Redundant I/O Modules 1715-IF16, 1715-OF8I Allen-Bradley redundant I/O with the following:• 16-channel HART analog input module• 8-channel isolated HART analog output moduleWireless HART•SWA70•SWG70•RSG4•WHA-ADP•WHA-BLT•WHA-GWEndress+Hauser wireless HART:• WirelessHART adapter• WirelessHART fieldgate• Data managerPepperl+Fuchs wireless HART:• WirelessHART adapter• WirelessHART bullet adapter• Wireless HART gatewayTable 62 - FOUNDATION Fieldbus InterfaceCategory Cat. No. DescriptionEtherNet/IP interface 1788-EN2FFR Bridge from an Ethernet network to an H1 network. Supports redundant media and DLR-capable Ethernet network. Linking devices have built-in termination.Table 61 - HART InterfaceCategory Cat. No. Description1788-FBJB6 Junction BoxEtherNet/IP1788-EN2FFR Linking DeviceFF Field DevicesEtherNet/IP NetworkEtherNet/IP Device Level Ring1788-EN2FFR Linking DevicesFF Field DevicesEtherNet/IP Network1788-FBJB4R Junction BoxesH1 Network

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 43Controllers, Field Networks, and I/O PROFIBUS PA DevicesThe PROFIBUS PA network connects automation systems and process control systems with field devices such as flow, level, pressure, and temperature transmitters.PlantPAx systems communicate with PROFIBUS PA fieldbus devices through EtherNet/IP linking devices. Other configurations are available for simplex and redundant topologies.FOUNDATION Fieldbus network componentsPower conditioning Included in the 1788-EN2FFR and 1788-CN2FFR linking devices.1788-FBJB4R Intelligent junction box supports redundancy, includes four drop ports and four trunk ports.1788-FBJB6 Intelligent junction box with six drop ports and two trunk ports.Additional components Pepperl+Fuchs, FOUNDATION Fieldbus components, such as valve couplers, surge protectors, and distributors.See the Encompass website for Pepperl+Fuchs product offerings.Segment protection Helps protect against device or line faults with short- and open-circuit protection.Pepperl+Fuchs, intrinsic safety components, such as isolated barrier systems, hazardous area enclosures, and equipment.See the Encompass website for Pepperl+Fuchs product offerings.Table 63 - PROFIBUS PA InterfaceCategory Cat. No. DescriptionPROFIBUS interface 1788-EN2PAR EtherNet/IP to PROFIBUS PA linking device. Supports redundantPROFIBUS PA media and DLT-capable Ethernet network. Linking deviceshave built-in terminators.Table 62 - FOUNDATION Fieldbus InterfaceCategory Cat. No. DescriptionPROFIBUS PA DevicesEtherNet/IP Device Level Ring1788-EN2PAR Linking DeviceEtherNet/IPPROFIBUS PA Devices1788-FBJB6 Junction BoxEtherNet/IP NetworkEtherNet/IP Network1788-EN2PAR Linking Devices1788-FBJB4R Junction Boxes

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44 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Controllers, Field Networks, and I/O Motor Control DevicesRockwell Automation offers a broad range of motor control solutions to complement various application requirements. The portfolio of motor control devices includes simplified programming and configuration along with safety features to help protect personnel and assets that help to reduce downtime.Low Voltage DrivesPowerFlex® Low Voltage AC drives provide scalable motor control solutions and are designed to deliver more powerful performance and flexibility for process applications. As part of a PlantPAx system, PowerFlex drives offer seamless integration into your process control system for simplified development, use, and maintenance.PROFIBUS network components Power conditioning Included in the 1788-EN2PAR and 1788-CN2PAR linking devices.1788-FBJB4R Intelligent junction box supports redundancy, includes four drop ports and four trunk ports.1788-FBJB6 Intelligent junction box with six drop ports and two trunk ports.Additional components Pepperl+Fuchs(1), PROFIBUS components, such as valve couplers, surge protectors, and distributors.See the Encompass website for Pepperl+Fuchs product offerings.Segment protection Helps protect against device or line faults with short- and open-circuit protection.Pepperl+Fuchs, intrinsic safety components, such as isolated barrier systems, hazardous area enclosures, and equipment.See the Encompass website for Pepperl+Fuchs product offerings.(1) For more information on Encompass third-party products, see http://www.rockwellautomation.com/encompass.Table 64 - PowerFlex Drives and Communication ModulesDrive Cat. No.(1)(1) For a complete list of catalog numbers, see the PowerFlex Low Voltage AC Drives Selection Guide, publication PFLEX-SG002.Description Available Communication Modules(1)Cat. No. Description25B- PowerFlex 525 AC drive with an embedded EtherNet/IP port and an embedded Safe Torque Off (STO).• 25-COMM-E2P• 25-COMM-D• Dual-port EtherNet/IP, supports DLR functionality• DeviceNet20F- PowerFlex 753 AC drive • 20-750-BNETIP• 20-750-DNET• 20-750-ENETR• 20-750-PBUS• 20-COMM-D• 20-COMM-E • 20-COMM-P• BACnet/IP option modules• DeviceNet option module• Dual-port EtherNet/IP option module• PROFIBUS DPV1 option module• DeviceNet communication adapter• EtherNet/IP communication adapter• PROFIBUS DP communication adapter20G- PowerFlex 755 drive20G- PowerFlex 755TL/755TR • 20-750-DNET• 20-750-ENETR• 20-750-PBUS• DeviceNet option module• Dual-port EtherNet/IP option module• PROFIBUS DPV1 option moduleTable 63 - PROFIBUS PA InterfaceCategory Cat. No. DescriptionRUNSDOKFORCELogix5575EtherNet/IP™EtherNet/IP NetworkPowerFlex 525 PowerFlex 753 PowerFlex 755

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 45Controllers, Field Networks, and I/O Medium Voltage Drives and RelaysPowerFlex medium voltage AC drives and relays provide scalable motor control solutions and electrical protection. Standalone drives control speed, torque, direction, starting, and stopping of standard asynchronous or synchronous AC motors. As part of a PlantPAx system, PowerFlex drives incorporate leading-edge technology, embedded communications, and significant commonality across multiple platforms, networks, operator interface programming and hardware. The benefits of this exceptional level of integration between the drives and Logix controllers provides distinctive time-saving features for the PowerFlex 6000 and 7000 drives.Soft StartersSMC™ Soft Starters are designed to help minimize cost by reducing overall system power requirements and wear and tear on equipment. Our soft starters can be easily integrated into your process control system to offer higher productivity and shorter downtimes.Table 65 - Medium Voltage Drives and RelaysDrive Cat. No.(1)(1) For a complete list of catalog numbers, see the PowerFlex Medium Voltage AC Drives Selection Guide, publication PFLEX-SG003.Description Available Communication Modules(1)Cat. No. DescriptionPF-6000 PowerFlex 6000 • Anybus-AB7007• USB-RS-232• Third-party, EtherNet/IP gateway• Configuration adapter (order code 019570)PF-7000 PowerFlex 7000 • 20-750-ENETR• 20-COMM-E• Dual-port EtherNet/IP option module• EtherNet/IP communication adapterBulletin 857 857 relay Embedded with product; depends on application requirementSee the Product Configuration Assistant or contact your Rockwell Automation representativeBulletin 865 865 relay Embedded with product; depends on application requirementSee the Product Configuration Assistant or contact your Rockwell Automation representativeTable 66 - SMC Soft Starters and Communication ModulesCat. No.(1)(1) For additional product information, see the Smart Motor Controllers – SMC™-3, SMC™ Flex, and SMC-50 Soft Starters Family Brochure, publication 150-BR144.Description Available Communication Modules(1)Cat. No. Description150-F SMC™ Flex Smart Motor Controllers • 20-COMM-D• 20-COMM-E• 20-COMM-ER• DeviceNet communication adapter• EtherNet/IP communication adapter• Dual-port EtherNet/IP communication adapter150-S SMC™-50 Solid-state Smart Motor Controllers • 20-COMM-D• 20-COMM-E• 20-COMM-ER• DeviceNet communication adapter• EtherNet/IP communication adapter• Dual-port EtherNet/IP communication adapterRUNSDOKFORCELogix5575EtherNet/IP™EtherNet/IP NetworkEWSPowerFlex 7000 PowerFlex 6000857 Relay 865 RelayRUNSDOKFORCELogix5575EtherNet/IP™EtherNet/IP NetworkSMC Flex SMC-50

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46 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Controllers, Field Networks, and I/O Across-the-line StartersOur light industrial IEC starters are environmentally friendly, versatile, and flexible. Our heavy-duty NEMA starters are renowned for a more-rugged construction, more dependable performance, and longer electrical life. In addition, this portfolio offers Electronic Overload Relays that provide integration between the starters and Logix controllers. The diagnostic capabilities of the overload relays help maximize uptime for motor control in an automation system.Motor Control CentersAs an alternative to wiring each device individually, Rockwell Automation offers low-voltage motor control centers (MCC). The MCCs feature a rugged, high-performance packaging solution for all your motor control needs that integrate control and power in one centralized location.CENTERLINE® MCCs are available with safety options that help reduce exposure to electrical hazards and arc flash mitigation and containment.Table 67 - Electronic Overload Relays and Communication ModulesCat. No.(1)(1) For additional product information, see the Motor Protection Solutions Brochure, publication 193-BR029.Description Available Communication Modules(1)Cat. No. Description193/592-EE E1 Plus™ Electronic Overload Relays • 193-ETN•193-EDN• EtherNet/IP module• DeviceNet module193/592-EC E3 Plus™ Electronic Overload Relays with embedded DeviceNet193-DNENCAT EtherNet/IP communication auxiliary DeviceNetto EtherNet/IP linking device, single port193-DNENCATR EtherNet/IP communication auxiliary DeviceNetto EtherNet/IP linking device, dual-port193/592-E300 E300™ Electronic Overload Relays 193-ECM-ETR EtherNet/IP communication moduleTable 68 - Low Voltage Motor Control CentersCategory(1)(1) For more information, see Low Voltage Motor Control Centers.Cat. No. DescriptionCENTERLINE 2100 MCC 2100 • Designed to meet UL and NEMA standards• Allen-Bradley motor control devices: starters, soft-starters, and drives • Available with SecureConnect™ units• ArcShield™ arc-resistant enclosures available• EtherNet/IP and DeviceNet networking• IntelliCENTER® softwareCENTERLINE 2500 MCC 2500 • Designed to meet IEC standards • Allen-Bradley motor control devices: starters, soft-starters, and drives • ArcShield™ arc-resistant enclosures available• EtherNet/IP and DeviceNet networking• IntelliCENTER softwareRUNSDOKFORCELogix5575EtherNet/IP™EtherNet/IP NetworkE-1 PlusE-300E-3 PlusEWS Control Room HMI Controller Maintenance PCEtherNet/IP NetworkCENTERLINE 2500 MCCPowerFlex Drives CENTERLINE 2100 MCC Medium Voltage Equipment

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48 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Analytics Device Level OptionsAllen-Bradley products have device-level diagnostics built in, such as fault and alarm codes for use in fault routines. Other products provides predictive and prescriptive analytics at the device-level of the architecture.Device-level analytics provide:• Streaming analysis• Runtime deployment• Device data generationProducts that provide device-level analytics include:Option DescriptionFactoryTalk® Analytics™ for Devices An embedded analytics software that lets you implement device level, descriptive and diagnostics analytics to improve maintenance and engineering reliability.Automated device health diagnostics provides data to an information platform with or without cloud connectivityPlantPAx specific content:• Advanced Process Controller action card• E+H device support• Robust HART diagnostic information.Type: Descriptive, DiagnosticEnvironment: Appliance on EtherNet/IP networkAvailable via the subscription portalRequirements:• 6200PC-FTA4DT11M FactoryTalk Analytics for Devices applianceFactoryTalk® Analytics™ LogixAI® An embedded analytics software that enables controls engineers to apply models to make predictions in ControlLogix applications.Automated modeling capabilities that enable predictive capabilities in the controller.Type: Diagnostic, PredictiveEnvironment: ControlLogix chassisAvailable via the subscription portalRequirements:• 1756M-FTALGXAIT11M FactoryTalk Analytics LogixAI appliancePlantPAx® MPC Model Predictive Control embedded in ControlLogix systems• Multi-variable in and multi-variable out• Predictive control• Reduction in variabilityType: Predictive, PrescriptiveEnvironment: ControlLogix chassisRequirements:• 1756-PPMPC or 9529-PPMPCENM moduleAPC Function Blocks You can use APC function blocks in place of PID instructions for loops with long dead-times and interacting loops. The APC function blocks are licensed, run on the EWS, and require the Studio 5000 Logix Designer application.• Internal model control (IMC) to control one process variable• Coordinated control (CC) to control one process variable with up to three control variables • Modular mulitvariable control (MMC) to control two process variables with up to three control variables Type: Predictive, PrescriptiveEnvironment: Logix 5000 function blocksRequirements:• 9324-RLDAPCENE for first controller• 9324-RLDAPCCLENE for subsequent controllers

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 49System Level OptionsSystem-level analytics provide:• Data reduction, management, transformation, and harmonization• Model training and deployment• Pattern extractionsFactoryTalk products that add system-level analytics include:Option DescriptionFactoryTalk® Analytics™ Augmented Modeler Provides an interactive machine learning environment for plant engineers and application domain experts to build analytic applications.System-level analytics provide:• Data reduction, management, transformation, and harmonization• Model training and deployment• Pattern extractionsDiscovers machine, unit, or line anomalies sooner with alerts that indicate unusual states.Type: PredictiveEnvironment: Server basedPart of the FactoryTalk Analytics; available via the subscription portalRequirements:• FactoryTalk Analytics Augmented Modeler software– Includes FactoryTalk® Analytics™ Data Explorer as a data preparation toolPavilion8® Provides closed-loop, prescriptive analytics to maximize process performance in quality, throughput and efficiency.• Model-based advanced, dynamic control drives stable performance• Integrated MPC, calculation, and soft sensor visualization and performance reportingType: Predictive, PrescriptiveEnvironment: Server basedRequirements:• Pavilion8 softwareFactoryTalk® Analytics Edge ML(also applicable at enterprise level)A machine learning application that provides expert-driven data analytics within the plant, where low latency is a requirement.• Helps make decisions as close as possible to the data• Reduce loads on controllers by off-loading data preprocessing• Reduces deployment time costs• Out-of-box connectivity reduces design timeType: PredictiveEnvironment: Server basedPart of the FactoryTalk Analytics; available via the subscription portalRequirements:• FactoryTalk Analytics Edge ML base bundleor• FactoryTalk Analytics Platform base bundleFactoryTalk® Analytics™ DataFlowML(also applicable at enterprise level)Helps identify data trends and presents insights proactively.Use for expert-driven analytics, but where latency is not a requirement. Use to operationalize models.• Corrects anomalies before downtime or quality events occur• Connects multiple types of complex machine learning models with the data from your intelligent assets• Offers data exploration, cleansing, preparation capabilities to empower data scientists Transform and manipulate data (batch/stream) • Aggregate, join, slice, thin, and operate on data streams • Ingest high volume/high velocity to low volume/low velocity use cases• Reuse models across the enterprise Type: Predictive, PrescriptiveEnvironment: Server basedPart of FactoryTalk Analytics; available via the subscription portalRequirements:• FactoryTalk Analytics DataFlowML base bundleor• FactoryTalk Analytics Platform base bundleFactoryTalk® Analytics™ DataView(also applicable at enterprise level)A visualization tool that lets you access and transform data through storyboards. Gain a business understanding of data to pinpoint opportunities for improvement.• Reduces time to value by reducing the dependence on data architects and data scientists• Enables self-service analytics• Minimizes the need for expensive infrastructure that is associated with traditional warehousing Type: Descriptive, DiagnosticEnvironment: Server basedPart of FactoryTalk Analytics; available via the subscription portalRequirements:• FactoryTalk Analytics DataView base bundleor• FactoryTalk Analytics Platform base bundle

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50 Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021Analytics Enterprise-Level OptionsEnterprise-level analytics provide:• Data visualization• Data mining• Enterprise resource planning• Model training• Model operationalization• Pattern extractionFactoryTalk products that add enterprise-level analytics include:Option DescriptionFactoryTalk Analytics Edge ML(also applicable at system level)A machine learning application that provides expert-driven data analytics within the plant, where low latency is a requirement.• Helps make decisions as close as possible to the data• Reduce loads on controllers by off-loading data preprocessing• Reduces deployment time costs• Out-of-box connectivity reduces design timeType: PredictiveEnvironment: Server basedPart of the FactoryTalk Analytics; available via the subscription portalRequirements:• FactoryTalk Analytics Edge ML base bundleor• FactoryTalk Analytics Platform base bundleFactoryTalk Analytics DataFlowML(also applicable at system level)Helps identify data trends and presents insights proactively.Use for expert-driven analytics, but where latency is not a requirement. Use to operationalize models.• Corrects anomalies before downtime or quality events occur• Connects multiple types of complex machine learning models with the data from your intelligent assets• Offers data exploration, cleansing, preparation capabilities to empower data scientists Transform and manipulate data (batch/stream) • Aggregate, join, slice, thin, and operate on data streams • Ingest high volume/high velocity to low volume/low velocity use cases• Reuse models across the enterprise Type: Predictive, PrescriptiveEnvironment: Server basedPart of FactoryTalk Analytics; available via the subscription portalRequirements:• FactoryTalk Analytics DataFlowML base bundleor• FactoryTalk Analytics Platform base bundleFactoryTalk Analytics DataView(also applicable at system level)A visualization tool that lets you access and transform data through storyboards. Gain a business understanding of data to pinpoint opportunities for improvement.• Reduces time to value by reducing the dependence on data architects and data scientists• Enables self service analytics• Minimizes the need for expensive infrastructure that is associated with traditional warehousing Type: Descriptive, DiagnosticEnvironment: Server basedPart of FactoryTalk Analytics; available via the subscription portalRequirements:• FactoryTalk Analytics DataView base bundleor• FactoryTalk Analytics Platform base bundle

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 51Analytics Vuforia® Augmented Reality An industrial augmented reality platform that can improve workforce efficiency and customer satisfaction with real-time, step-by-step work instructions and data.• Work instructions become handsfree and are delivered in real time where assembly or field service take place.• Tribal knowledge of experienced workers is captured and shared with new workers and service technicians.• Remote expertise can be delivered to workers no matter where they are in the world.PlantPAx specific support:• Process strategy experience templates provide users with faceplate-like features within an AR experience. The templates enable users to build additional functionality around the PlantPAx information.Type: Descriptive, DiagnosticEnvironment: Cloud-basedPart of the FactoryTalk® InnovationSuiteBulletin 95057C; available via the subscription portalRequirements:•Vuforia Engine software• Vuforia Studio software• Vuforia Chalk software• Vuforia Expert Capture softwareThingWorx® Industrial IoT platform An integrated, secure solution to minimize risk, reduce IT burden, and maximize value from the software investment.ThingWorx industrial connectivity provides data access for client applications such as MES and SCADA and IoT and Big Data analytics software. It leverages OPC and IT-centric communication protocols to provide one source of industrial data. Supported protocols include proprietary protocols (including GE NIO, SuiteLink/FastDDE, and Splunk), IT protocols (including MQTT, REST, ODBC, and SNMP), and flow measurement export to common oil and gas industry formats.ThingWorx industrial connectivity provides one solution to collect, aggregate, and securely access industrial operations data. Connect, manage, monitor, and control diverse automation devices and software applications through one intuitive user interface.PlantPAx specific support: • Process strategy Thing templates replicate structure and functionality within ThingWorx, which enable users to create an analysis of the objects with Live and Historical Data• ThingWorx mashup templates provide the ability to investigate alarms by area, priority, and other critical alarming criteria. Advanced alarm analysis includes fleeting, chattering, and stale alarm insights. Similar dashboard functionality is also provided for SQL server reporting services. Type: Descriptive, Diagnostic, Predictive, PrescriptiveEnvironment: Cloud-basedPart of the FactoryTalk Innovation SuiteBulletin 95057C; available via the subscription portalRequirements:• ThingWorx platform software-Asset Advisor- Operator Advisor- Production Advisor- ControlAdvisor• ThingWorx Industrial Connectivity softwareOption Description

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 52Process Safety SystemsA process automation solution often includes the requirement for an integrated safety system as part of the overall Safety Instrumented System (SIS) requirements for a process facility. The SIS logic solver is a separate but integrated technology that can use common or diverse technology to meet the safety integrity needs for any process application. The SIS logic solver requirements can include fault tolerance, fail-safe, or a mix of architecture and Safety Integrity Level (SIL) requirements. Fault tolerance means that plant operation is maintained if a fault occurs, while fail-safe means that the SIS initiates a shutdown upon detecting a fault.Safe, reliable systems safeguard people, property, the environment, and company or corporate reputations. Third-party certification for applying technologies in applications up to a specific SIL level significantly reduces complexity when complying with national and international process safety standards worldwide.Process safety technology selection is based on functional and target SIL requirements, which are defined in the projects Safety Requirements Specification (SRS). For example, if the SRS requirement is for the Safety Instrumented Function to fail safely upon a fault, you can select a fail-safe only technology. If however, some level of fault tolerance is defined for your process safety system, you can select a fault tolerant technology.Table 69 - Typical SIL and Architecture System RequirementsProcess Safety Platform Safety Application Architecture Typical SIL Range DemandEmergency shutdown/SIS Fault Tolerant Up to SIL 3 Low/HighFire and gas SIL 2 LowHigh integrity pressure system SIL 3Chemical processing Up to SIL 3 HighRefiningLow/HighProcess Safety Platform Safety Application Architecture Typical SIL Range DemandBurner management (continuous process)Fault Tolerant Up to SIL 3 HighSubsea(1)(1) The AADvance solution is available in a Eurocard format, qualified for Subsea production applications under ISO13628-6.SIL 2 LowPower generatorsProcess Safety Platform Safety Application Architecture Typical SIL Range DemandBurner management (power and utilities) Fail-safe SIL 2 High(2)(2) ControlLogix controllers are limited to a demand rate not to exceed 10 demands per year. While this is a high demand rate, this solution possibly could not be suitable for high-demand applications.TurbomachineryLife sciences LowMining Fault TolerantPower equipmentSpecialty chemical Low/High(2)High Availability control systemsTr us t edAADvanceAADvanceControlLogix

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 53Process Safety Systems There are different levels of fault tolerance available. For example:• 1oo2d refers to a voting and degradation architecture where diagnostics are used to determine the validity of two values or states. When both values are ‘healthy’, then either one out of the two (1oo2) available is used in the outcome of the safety instrumented function (SIF). When one of the two values or states is determined to be ‘invalid’, then that value or state is no longer considered when determining the outcome of the SIF. (The voting degrades to 1oo1, one out of the remaining good one). This dramatically reduces the spurious trip rate of a basic 1oo2 architecture, while maintaining safety performance.• 2oo3 refers to a voting and degradation architecture where comparison diagnostics are used to determine the outcome of the SIF. Two ‘out of’ the three (2oo3) available values or states are required to determine the outcome of a SIF. This architecture, often referred to as Triple Modular Redundancy (TMR), lets a failed value or state be ignored when resolving the SIF. ControlLogix SIL 2 SystemsControlLogix supports process safety applications up to SIL 2 that require fault tolerance and redundancy. ControlLogix supports 1oo2d fault tolerance with the 1715 I/O system. However, ControlLogix redundancy does not use a voting mechanism, rather it acts as a hot standby. The components of the 1715 I/O system comprise a pair of partnered Ethernet adapters that communicate to ControlLogix controllers via an EtherNet/IP network, and digital and analog I/O modules that are configurable in simplex and duplex modes.The ControlLogix controller complies with the requirements of the relevant standards (SIL 2 according to IEC 61508) and can be used in low demand applications up to SIL 2 according to IEC 61508). The instructions of the associated Safety Reference Manual and User Manuals are to be considered.ControlLogix SIL 2 systems use the same programming software and data interfaces as used for process control on the PlantPAx system. The hardware that is used for process safety must be dedicated for process safety applications. Specific hardware, firmware revisions, and software versions are required to meet SIL certifications. AADvance and Trusted SIL 2, SIL 3, and TMR SystemsDiverse SIS logic solvers use different hardware and software platforms for process safety applications than that used for process control on the PlantPAx system. This approach is used to minimize common cause faults from influencing the overall safety integrity. Triple redundancy minimizes the possibility of any single component failure to cause a spurious or spurious trip. Diverse process safety integrates with the basic process control on the PlantPAx system by using CIP™ connectivity including profile support in the Studio 5000 Logix Designer application (AADvance) or via OPC connectivity (AADvance or Trusted®).Both the Trusted and AADvance systems share a common EtherNet/IP network within a PlantPAx system. In addition, AADvance and Trusted support redundant Ethernet networks, while the AADvance system supports the CIP producer and consumer communication protocol.In addition to the comparison diagnostics, active diagnostics are also used to validate states and values that are used in the outcome of the SIF.Table 70 - Diverse SIL 2 and SIL 3 ProductsCategory DescriptionAADvance system • Configurable for SIL 2 and SIL 3• Scalable redundancy for fault tolerance• Simplex, duplex, or triplex configurationTrusted system Trusted technology uses 3-2-0 (3-2-2-0 optionally) fault-tolerant control to help eliminate spurious trips. Triple modular redundancy (TMR) uses majority voting to identify a source of failure. Available with OPC or CIP integration.

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 54SIL-rated InstrumentsSIL-rated instruments are typically required for process safety loops. Rockwell Automation provides premier integration between ControlLogix systems and Endress+Hauser SIL-rated instruments. For more details, see the Endress+Hauser websiteat https://www.endress.com.PowerFlex SIL 2 and SIL 3 SystemsPowerFlex AC drives offer SIL ratings up to and including SIL 3. Specifically, the PowerFlex 525 AC drive offers Safe Torque Off (STO) as a standard embedded feature with a safety rating of PLd/SIL2 Cat. 3. The PowerFlex 753 and 755 AC drives are available with optional STO functionality with a safety rating of PLe/SIL3 Cat. 3. In addition, the PowerFlex 753 and 755 offer a Safe Speed Monitor option for applications that can benefit from access to a safety zone while there is limited motion. The Safe Speed Monitor option has a rating of PLe/SIL3 Cat. 4.PowerFlex STO functionality is designed to help safely remove power from the gate firing circuits of the output power devices (IGBTs). This functionality helps prevent the output power devices from switching in the pattern necessary to generate AC power to the motor. PowerFlex AC drives can be used in combination with other safety devices to satisfy the requirements of IEC 61508, IEC 61800-5-2 SIL 3, ISO 13849-1 PLe, and Category 3 for STO.For more information, see the PowerFlex Low Voltage AC Drives Selection Guide, publication PFLEX-SG002.Table 71 - Additional ResourcesResource DescriptionAADvance Controller Solutions Handbook, publication ICSTT-RM447 Explains the features, performance, and functionality of the AADvance controller and systems. It sets out some guidelines on how to specify a system to meet your application requirements.AADvance Controller System Build Manual, publication ICSTT-RM448Provides experienced panel builders with information on how to assemble a system, switch on and validate the operation of a controller.AADvance Controller Configuration Guide, publication ICSTT-RM405Defines how to configure an AADvance controller by using the AADvance Workbench to meet your Safety Instrument Function (SIF) application requirements.AADvance Controller Safety Manual, publication ICSTT-RM446 Provides mandatory guidance on how to apply AADvance to meet various industry standards and makes recommendations to apply AADvance in SIS applications safely.AADvance Controller Troubleshooting and Repair Manual, publication ICSTT-RM406Provides plant maintenance personnel with information on how to trace and repair a fault in an AADvance system and perform routine maintenance tasks.

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Rockwell Automation Publication PROCES-SG001N-EN-P - March 2021 55Process Safety Systems OptiSIS Safety Integrated SystemsThe OptiSIS® safety system uses an AADvance safety logic solver for a process safety solution that is ready to install and configure with no programming required. OptiSIS lets you configure safety functions by using an intuitive Cause and Effect interface from the HMI display.OptiSIS includes options for:• Fail-safe or fault tolerant architectures• Indoor or outdoor environments• Floor and wall mount• 50 or 100 I/O countOptiSIS is a great solution for small process safety applications. In addition, if you have an existing process safety system (for example, an older relay or legacy system) that can no longer be maintained, OptiSIS can provide a cost-effective and short delivery replacement.For more information, see the OptiSIS Packaged Solution Profile, publication 1711-PP006.

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Publication PROCES-SG001N-EN-P - March 2021Supersedes Publication PROCES-SG001M-EN-P - October 2020 Copyright © 2021 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.Rockwell Automation SupportUse these resources to access support information.Documentation FeedbackYour comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback.Technical Support Center Find help with how-to videos, FAQs, chat, user forums, and product notification updates. rok.auto/supportKnowledgebase Access Knowledgebase articles. rok.auto/knowledgebaseLocal Technical Support Phone Numbers Locate the telephone number for your country. rok.auto/phonesupportLiterature Library Find installation instructions, manuals, brochures, and technical data publications. rok.auto/literatureProduct Compatibility and Download Center (PCDC)Get help determining how products interact, check features and capabilities, and find associated firmware.rok.auto/pcdcRockwell Automation maintains current product environmental information on its website at rok.auto/pec.Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752, İçerenkÖy, İstanbul, Tel: +90 (216) 5698400 EEE YÖnetmeliğine UygundurAllen-Bradley, ArcShield, ArmorPOINT, CENTERLINE, Compact, Compact 5000, CompactLogix, ControlLogix, Dynamix, Encompass, E1 Plus, E3 Plus, E300, eProcedure, FactoryTalk, FactoryTalk Analytics for Devices, FactoryTalk Analytics Augmented Modeler, FactoryTalk Analytics DataExplorer, Display Server, FactoryTalk Analytics DataFlowML, FactoryTalk Analytics DataView, FactoryTalk Analytics LogixAI, FactoryTalk Network Manager, FactoryTalk PolicyManager, FactoryTalk VantagePoint, FLEX, FLEX 5000, Integrated Architecture, IntelliCENTER, Logix 5000, OptiSIS, Pavilion8, PhaseManager, PlantPAx, POINT Guard I/O, POINT I/O, PowerFlex, Product Selection Toolbox, SecureConnect, SequenceManager, SMC, Stratix, Studio 5000, Studio 5000 Logix Designer, ThinManager, Trusted, VersaView, VersaVirtual are trademarks of Rockwell Automation.Catalyst and Cisco are trademarks of Cisco Systems, Inc.Microsoft, Excel, and Windows are trademarks of Microsoft Corporation.CIP, CIP Security, CIP Sync, ContolNet, DeviceNet, EtherNet/IP are trademarks of ODVA, Inc.ThingWorx and Vuforia are trademarks of PTC.Trademarks not belonging to Rockwell Automation are property of their respective companies.